Yiziphi Izinqubo Zokubumba Ngomjovo Ezidinga Amarobhothi Ane-Axis Esihlanu?

Yiziphi Izinqubo Zokubumba Ngomjovo Ezidinga Isihlanu-Amarobhothi e-Axis?

Emongweni wokuguqulwa kwemboni yokukhiqiza i-injection molding emhlabeni wonke ibe ngokunemba kanye nokuzenzakalelayo, amarobhothi abe yimishini eyinhloko emigqeni yokukhiqiza i-injection molding. Phakathi kwawo, amarobhothi e-servo ane-axis emihlanu, anezinzuzo zawo zokuhamba ngenkululeko ehlukahlukene kanye nokunemba okuphezulu kokubeka, abe "yimishini ebalulekile" kwezinye izinqubo eziyinkimbinkimbi zokufaka i-injection molding. Uma kuqhathaniswa namarobhothi ane-axis amathathu angafeza ukunyakaza okuqondile kuphela, amarobhothi ane-axis emihlanu, ngokuhlanganiswa kwama-axis aqondile e-X/Y/Z kanye nama-axis ajikelezayo e-A/B, angaxazulula izinkinga ezifana "nokulungiswa kokuma okunzima, ukubeka kahle okufakiwe, kanye nokususwa kwezingxenye eziyinkimbinkimbi okuyingozi." Lesi sihloko sizogxila ezinqubweni ezine zokufaka i-injection molding ezidinga amarobhothi ane-axis emihlanu, futhi, kuhlanganiswe nezici zobuchwepheshe zamarobhothi e-servo e-ZHIYI (Zhiyi Intelligent) asebenza ngama-axis amahlanu, kuzohlaziya indlela yokukhetha kanye nezinzuzo ezisebenzayo zabathengi bomhlaba wonke.

I. Inqubo Yokubumba Okufakwe Kwi-Mold: Ukufakwa Okunembe Kakhulu, I-Axis Eyodwa Engekho Iholela Emazingeni Aphezulu Okuqhekeka

Ukubumba okufakwe ngaphakathi kwesikhunta kuyinqubo lapho izinto zokufaka zensimbi, izingxenye ze-elekthronikhi, njll., zifakwa kusengaphambili emgodini wesikhunta, bese kufakwa ipulasitiki ukuze kwakheke umkhiqizo ohlanganisiwe. Le nqubo isetshenziswa kabanzi emikhiqizweni efana nezinzwa zezimoto, amashaja efoni ephathekayo, kanye nezixhumi zezokwelapha. Izidingo eziyinhloko zamarobhothi kulolu hlobo lwenqubo "ukubeka kahle ukufakwa + ukufakwa okungenasiphazamiso," amarobhothi ane-axis ezintathu angakwazi nhlobo ukukufeza.

Kungani amarobhothi anezingqimba ezinhlanu edingeka? Ukulungiswa kwendlela yokuma kubalulekile: Ama-insert avame ukudinga ukuthambekiswa noma ukujikeleziswa ngesikhathi sokufakwa (isibonelo, izikhonkwane zensimbi zezinzwa zezimoto kudingeka zibe se-engeli engu-30° kuya emgodini wesikhunta). Amarobhothi anezingqimba ezintathu angahamba kuphela ezindleleni eziqondile eziqondile futhi awakwazi ukulungisa i-engeli yama-insert. Ukufakwa ngesandla akugcini nje ngokungasebenzi kahle (izinga lokukhiqiza lezingcezu ezingaba ngu-90 ngehora), kodwa futhi kuthambekele emazingeni aphezulu okusikwa afinyelela ku-6% ngenxa yamaphutha okubeka (umthombo wedatha: Iphepha Elimhlophe Lokufaka Injection Molding Industry);

Ukunemba kwezinga le-micron kuyadingeka: Iphutha lokubeka izingxenye ze-elekthronikhi kanye nokufakwa kwensimbi encane kudinga ukulawulwa ngaphakathi kuka-±0.02mm. I-servo ye-ZHIYI five-axis Irobhothi Nathiama-servo motors angenisiwe kanye nemigqa yokuqondisa enembile, efinyelela ukunemba okuphindaphindwayo okungu-±0.01mm, okudlula kakhulu u-±0.1~0.2mm wamarobhothi ane-axis ezintathu, futhi anganciphisa izinga lokufakwa kwe-scrap libe ngaphansi kuka-1.2%;

Ukuzivumelanisa nezimo ezindaweni ezincane: Ukubumba umjovo wokufaka ngaphakathi kwesikhunta kuvame ukusebenzisa imishini emincane yokubumba umjovo. Umklamo wengalo eyodwa we-ZHIYI five-axis Irobhothi Siqinisa ubude bomzimba, igwema ukuphazamiseka kwesikhunta kanye nezinduku zokubopha, kanti umjikelezo wokufaka nowokugunyaza umfushane ngo-30% kunesilinganiso semboni.

Amaphuzu Avelele Esixazululo se-ZHIYI:
Isekela ukuxhumana kwesignali nemishini yokubumba esetshenziswa kakhulu emhlabeni wonke, njengeHaiti, iChen Hsong, neYizumi, okuvumela ukuthunyelwa okusheshayo ngaphandle kokushintsha imishini ekhona; inikeza izinto zokubeka izinto ezifakiwe ezenziwe ngokwezifiso, kanye nokusekelwa kobuchwepheshe bangemva kokuthengisa kwamahora angama-24, okuqinisekisa ukuzinza kokufakwa kwezinto ezifakiwe (isilinganiso sesikhathi se-MTBF phakathi kokwehluleka sidlula amahora angama-20000).

II. Inqubo Yokubumba Umjovo Wemibala Emibili/Eminingi: Ukujika Izingxenye Nokudluliselwa Kweziteshi Eziningi, Amarobhothi Ane-Axis Emithathu Awanakwenzeka

Ukubumba ngemijovo enemibala emibili/enemibala eminingi kufeza ukubumba okuhlanganisiwe kwemibala ehlukene nezinto zepulasitiki ngokusebenzisa amasethi amabili ezibumba noma uhlaka lwebumba olujikelezayo. Izinhlelo zokusebenza ezijwayelekile zifaka phakathi izimbobo zefoni ephathekayo (imibala ye-gradient), amaphaneli ezinto zasekhaya (i-rubber encapsulation ethambile), kanye nezingxenye zangaphakathi zezimoto (ukuthungwa kwemibala emibili). Ubunzima obuyinhloko bale nqubo "ukushintsha ukuma kwengxenye yepulasitiki phakathi kwemigodi ehlukene yebumba," okumele kuncike emsebenzini we-axis ojikelezayo werobhothi eline-axis ezinhlanu.

Kungani kudingeka irobhothi elinezingqimba ezinhlanu? Ukujikajika kwesimo se-cross-cavity: Ukubumba ngemijovo enemibala emibili kudinga ukususa ingxenye yokuqala ebunjiwe kusuka ku-mold A, ukuyijikelezisa ngama-90° kuya ku-180°, bese uyibeka ku-mold B ukuze uyijove okwesibili. Amarobhothi anezingqimba ezintathu angenza ukudluliselwa okuqondile kuphela futhi awakwazi ukuqedela isenzo sokujikajika. Ukuphoqa lokhu kungaholela ekuklwebhekeni kwengxenye noma ekushayweni kwe-mold cavity;
Izidingo zokubambisana zeziteshi eziningi: Eminye imigqa yokukhiqiza ukubumba ngemijovo enemibala eminingi idinga ukuqedwa ngasikhathi sinye "kokususwa kwengxenye + ukusika isango + ukuhlolwa okubonakalayo." Irobhothi le-ZHIYI elinama-axis amahlanu lingafinyelela ukuhlolwa kokujikeleza okungu-360° kwengxenye ebunjiwe nge-A-axis (ukujikeleza okuzungeze i-Z-axis) kanye nokusika isango okunembile nge-B-axis (ukujikeleza okuzungeze i-X-axis), kuqedwe isidingo semishini eyengeziwe ezinikele;
Ukuzivumelanisa nezimo ngesivinini esikhulu: Umjikelezo wokubumba wemishini yokubumba enemibala emibili uvame ukuba mfushane kunemizuzwana eyi-15. Isivinini sokuphendula kwesistimu ye-servo yerobhothi le-ZHIYI eli-axis ezinhlanu sishesha ngo-50% kunerobhothi eli-axis ezintathu, sifanisa isigqi sokuzungeza samafreyimu esikhunta asheshayo futhi sigwema isikhathi sokungasebenzi komugqa wokukhiqiza.

Amaphuzu abalulekile kubathengi:
Khetha irobhothi elinezingqimba ezinhlanu elisekela "ukulungisa iphutha lokuxhumanisa i-axis eqondile + i-rotary axis." I-ZHIYI inikeza izinsizakalo zokulinganisa indawo nge-laser ukuqinisekisa ukuthi ukunyakaza kwe-axis ejikelezayo kanye nohlaka lwesikhunta kuyavumelaniswa. Inani lezilingo zesikhunta lingancishiswa kusukela esilinganisweni somkhakha sezikhathi ezingu-15 kuya ngaphakathi kwezikhathi ezingu-8, okunciphisa kakhulu izindleko zesilingo sesikhunta.

III. Inqubo Yokubumba Ngomjovo Wezingxenye Ezinobunjwa Obunzima: Ukususwa Kwezingxenye Eziqondiswe Kaningi Nokuvimbela Ukuklwebheka, I-Five-axis "Isisekelo Sokuphepha"

Ukubumba izingxenye ezibunjwe ngendlela eyinkimbinkimbi kuhlanganisa imikhiqizo efana nama-bumper ezimoto (izakhiwo ezigobile), ama-catheter ezokwelapha (anezindonga ezincane nezibunjwe ngendlela engavamile), kanye nezingxenye ezilula zezindiza (imiklamo engenalutho). Isakhiwo somgodi wesikhunta salezi zingxenye siyinkimbinkimbi, futhi indlela yokususa izingxenye kumele igweme izakhiwo ezigobile neziyindilinga futhi ivimbele ukuklwebheka kobuso (njengobuso bopende bama-bumper ezimoto). "Indlela eqondile eqondile" yerobhothi eline-axis ezintathu ayanele nhlobo.

Kungani kudingeka irobhothi elinama-axis amahlanu? Ukuhlela Indlela Yokususa Izingxenye Eziguquguqukayo: Izingxenye ezibunjwe ngendlela engajwayelekile zivame ukudinga "ukutsheka nokuzungeza ukuze kugwenywe izithiyo" lapho zisuswa esikhumbeni (isb., ama-catheter ezokwelapha kudingeka asuswe nge-engeli engu-45° ukuvimbela ukuguquka kodonga lweshubhu). Irobhothi lama-axis amahlanu lika-ZHIYI lingalingisa "izindlela zokususa izingxenye ngesandla" ngokusebenzisa ukuhlanganiswa kwama-axis amaningi, ligweme ukushayisana nezingxenye ezivelele zesikhala sesikhumbeni;
Ukulinganisela Amandla Omthwalo Ophakeme Nokunemba Okuphezulu: Izingxenye ezinkulu, ezingamile ngendlela engavamile njenge-bumpers zezimoto zingaba nesisindo esingu-10-20kg. Amarobhothi e-ZHIYI anama-axis amahlanu (njengochungechunge lwe-WKG) anomthamo omkhulu womthwalo ongu-50kg ngenkathi egcina ukunemba kokubeka okungu-±0.05mm, ukuxazulula inkinga yemboni "yemithwalo esindayo ethambekele ekunyakazeni kanye nokunemba okuphezulu okudinga umthamo onganele womthwalo";
Izidingo Zokuvikela Ubuso: Ubuso bezinye izingxenye ezingamile ngendlela engajwayelekile (njenge-catheter yezokwelapha esobala) abukwazi ukuba nemihuzuko. Irobhothi lika-ZHIYI elinama-axis amahlanu, elihlonyiswe ngendebe yokumunca ye-vacuum eyenziwe ngokwezifiso (eyenziwe ngezinto ezithambile ze-silicone), lingalungisa i-engeli yokuxhumana yendebe yokumunca nge-axis ejikelezayo, liqinisekise ukuthi ingcindezi iyafana ngesikhathi sokususwa kwengxenye.

Icala Lokufaka Isicelo Semboni:
Ngemva kokuba umkhiqizi wezingxenye zezimoto waseYurophu esebenzise irobhothi le-ZHIYI elinezingqimba ezinhlanu, izinga lokuklwebheka kwamabhampa ezimoto ngesikhathi sokususwa kwezingxenye lehle lisuka ku-12% laya ku-0.5%, amandla okukhiqiza nsuku zonke akhuphuke ngo-40%, kanti izindleko zabasebenzi zehle ngo-30% (okuhambisana nenzuzo eyinhloko ye-ZHIYI "yokunciphisa izindleko ngo-30% ngokuzenzakalela").

IV. Inqubo Yokubumba Umjovo Oqondile Ngesivinini Esiphezulu: Ukususwa Kwezingxenye Okusheshayo Nokulawulwa Kwekhwalithi Kwezingxenye Ezinodonga Oluncane, I-Five-Axis "Isihluthulelo Sokusebenza Kahle"

Ukubumba ngokunemba okukhulu kwe-injection ikakhulukazi kukhiqiza imikhiqizo efana nezitsha zokudla ezinezindonga ezincane, amasirinji alahlwayo, kanye nezixhumi ze-elekthronikhi. Izici zayo "umjikelezo omfushane wokubumba (imizuzwana emi-5-10), izingxenye zepulasitiki ezincane (0.1-0.5mm), kanye nosayizi omkhulu we-batch," okudinga "isivinini + ukunemba + ukuzinza" okuphezulu kakhulu kusuka ku-robot. Amarobhothi ane-axis ezintathu awahlangabezani nezidingo zesivinini sokuphendula kanye nokunemba kokubeka.

Kungani kudingeka irobhothi elinezingqimba ezinhlanu? Ukuzivumelanisa Nesikhathi Esifushane Kakhulu: Umjikelezo wokubumba umjovo wezitsha zokudla ezinezindonga ezincane ungamasekhondi ayi-6 kuphela. Isivinini sokunyakaza esiqondile serobhothi elinezingqimba ezintathu asikwazi ukuhambisana nesigqi sokuvula nokuvala isikhunta, okuholela kalula "ekulibazisekeni kokususwa kwengxenye → ukuvalwa komugqa wokukhiqiza"; i-servo motor yerobhothi elinezingqimba ezinhlanu ye-ZHIYI inesivinini esiphezulu esingu-3000 rpm, futhi isivinini sayo sokususa izingxenye sishesha ngo-60% kunerobhothi elinezingqimba ezintathu, okuvumela "ukususwa kwengxenye ngokushesha lapho kuvulwa isikhunta";
Ukususa izingxenye ezinezindonga ezincane (njengemigqomo yesirinji elahlwayo) enobukhulu obungu-0.1mm kudinga ukulawulwa okunembile kwamandla kanye ne-engeli. "Ukususwa kwezingxenye eziqinile" kwerobhothi elinezingqimba ezintathu kuholela kalula ekuguqukeni kwezingxenye zepulasitiki. Irobhothi le-ZHIYI elinamazinki amahlanu lilungisa i-engeli yokususa izingxenye nge-engeli ejikelezayo futhi liqapha amandla ngesikhathi sangempela ngenzwa yokucindezela, kunciphisa izinga lokuguqulwa libe ngaphansi kuka-0.3%;
Ukuhlolwa Kwekhwalithi Ku-inthanethi: Ukukhiqizwa okusheshayo kudinga ukutholwa ngasikhathi sinye kobukhulu bezingxenye zepulasitiki. Irobhothi le-ZHIYI elinama-axis amahlanu lingafakelwa uhlelo lokuhlola umbono, lisebenzisa i-axis ejikelezayo ukuzungeza ingxenye yepulasitiki ngo-360°, kufezwe "ukususwa kwengxenye + ukuhlolwa + ukuhlunga" okuhlanganisiwe, kuqedwe isidingo seziteshi zokuhlola ezengeziwe kanye nokonga indawo yokusebenzela.

Izinzuzo Zokonga Amandla Nokuthobela Imithetho:
Irobhothi lika-ZHIYI elinama-axis amahlanu lihambisana nesitifiketi se-ISO9001 kanye ne-CE. Uhlelo lwe-servo lusebenzisa ubuchwepheshe bokubuyisa amandla, longa amandla angaphezu kuka-30% kuya ku-50% kunamarobhothi endabuko anama-axis amathathu, luhlangabezana nemithethonqubo yezemvelo ye-EU, iNyakatho Melika, nezinye izifunda, futhi lufanelekela izidingo zokukhiqiza ukuhambisana nomthetho zabathengi bomhlaba wonke.

Isifinyezo: Amarobhothi ane-axis emihlanu akuyona "inketho yokuthuthukisa," kodwa kunalokho "imfuneko yokungena" yalezi zinqubo.

Ngezinqubo ezine ezinkulu zokubumba ngomjovo—ukulebula ngaphakathi kwesikhunta, ukubumba ngemibala emibili/imibala eminingi, izingxenye ezingavamile eziyinkimbinkimbi, kanye nokubumba ngesivinini esikhulu—irobhothi le-servo elinezingqimba ezinhlanu aliyona “imishini ongayikhetha,” kodwa “liyithuluzi elidingekayo” ukuqinisekisa ukusebenza kahle kokukhiqiza, ikhwalithi yomkhiqizo, kanye nezindleko ezingalawuleki. Uma kuqhathaniswa namarobhothi anezingqimba ezintathu, nakuba ukutshalwa kwezimali kokuqala emishinini enezingqimba ezinhlanu kuphakeme kancane, izindleko zingabuyiswa zingakapheli izinyanga ezingu-6-12 “ngesilinganiso esincishisiwe se-scrap (1.2% vs 6%), ukonga abasebenzi (abantu abangu-2-3/umugqa), kanye nokwanda kwamandla okukhiqiza (40%+).” I-ZHIYI (i-Zhiyi Intelligent) ingumhlinzeki womhlaba wonke wezixazululo zokwenza ngokuzenzakalelayo ukubumba ngomjovo, ephethe amalungelo obunikazi angu-13 emodeli yokusetshenziswa futhi iziqhenya ngamacala ephrojekthi angaphezu kuka-500 omhlaba wonke. Izingalo zabo ze-servo robotic ezinezingqimba ezinhlanu zinganikeza izixazululo ezenziwe ngokwezifiso ngokusekelwe ezidingweni zenqubo yamakhasimende (njengohlobo lokufaka kanye nosayizi wengxenye yepulasitiki), indawo yokusebenzela (njengokuhlelwa komshini wokubumba ngomjovo), kanye nezinhloso zamandla okukhiqiza. Baphinde banikeze imiboniso yasefektri, ukuqeqeshwa kokusebenza, kanye nokusekelwa komhlaba wonke ngemuva kokuthengisa.