120T Umshini Wokubumba Umjovo: Umhlahlandlela Wokufaka Nokulungisa Amaphutha weRobhothi Eline-Axis Ezintathu

Okuqukethwe

1. Ukulungiselela Ngaphambi Kokufaka kanye Nezimo Zendawo
2. Ukufakwa Kwerobhothi Eline-Axis Ezintathu Ngomshini
3. Ukufakwa kwezintambo, Ukuxhumeka Komoya kanye Nokuhlolwa Kokuphepha
4. Ukusetha Ipharamitha Nokulinganisa Ukuxhumanisa
5. Ukulungisa Amaphutha Ngokuhlangana Ngomshini Wokubumba Umjovo we-120T
6. Ukuhlolwa Kokusebenza, Ukuqinisekiswa Kokukhiqiza Nokwenza Kahle Kakhulu
7. Ukulungiswa Kwansuku Zonke Nezixazululo Ezivamile Zephutha
8. Isiphetho

1. Ukulungiselela Ngaphambi Kokufaka kanye Nezimo Zendawo

Izidingo Eziyisisekelo

• Umshini Wokubumba Umjovo: Imodeli ejwayelekile evundlile engu-120T, ukuvulwa/ukuvalwa kwesikhunta okuvamile, umsebenzi wokukhipha ugesi uyatholakala
• Irobhothi Mi-odel: I-servo traverse ene-axis ezintathu Irobhothi Silungele imishini yokujova engu-100–160T
• Indawo Yokufaka: Indawo eyanele yokuhamba ngerobhothi, akukho zithiyo ezingaphezu kwendawo yokubumba
• Isisekelo: Iphansi elizinzile, elilinganayo; ukudlidliza ≤ inani elijwayelekile elivumelekile lezimboni
• Ukunikezwa kwamandla kagesi: 3PH 380V/220V (ngokusho kwencwadi yemiyalelo yerobhothi), i-voltage ezinzile
• Ukunikezwa Komoya: Umoya ohlanzekile, owomile ocindezelwe, ingcindezi engu-0.5–0.7 MPa

Amathuluzi Nezesekeli

• Isethi ye-socket wrench, okhiye be-hex, i-torque wrench
• Igeyiji yezinga, ipeni lomaka, itheyipu yokulinganisa
• Izibopho zekhebula, amapayipi omoya, izixhumi, izivikelo zokuphepha
• Izincwadi zokusebenza zerobhothi kanye nomshini wokujova

2. Ukufakwa Kwerobhothi Eline-Axis Ezintathu Ngomshini

2.1 Ukufakwa Kohlaka Nesisekelo

1. Hlanza indawo yokufaka ephepheni eliqinile noma esisekelweni esisekelayo somshini wokujova.
2. Beka uhlaka oluyinhloko bese usebenzisa ileveli ukulungisa ukunemba okuvundlile.
3. Amabhawodi okulungisa ukukhiya ane-torque wrench ku-torque ethile.
4. Hlola kabili ukuqina; akuvunyelwe ukuxega noma ukuthambekela.

2.2 I-Arm & Traverse Axis Assembly

1. Faka ingalo eqondile, uqinisekise ukuthi iqondile emshayweni oyinhloko.
2. Faka iyunithi yokudlula bese usetha umugqa osebenzayo ohambisana nobubanzi besikhunta somshini we-120T.
3. Faka isisekelo sesihlakala/somphumela wokugcina bese uqinisekisa ukunyakaza okubushelelezi ngaphandle kokujima.
4. Hlola izingxenye ezishelelayo kanye nezinsimbi zokuqondisa; engeza amafutha okugcoba uma kudingeka.

2.3 Umkhawulo Wokuphepha Nokufakwa Konogada

1. Faka amaswishi omkhawulo oqinile we-axis ngayinye.
2. Faka ama-baffle okuphepha kanye nezingxenye zokulwa nokushayisana.
3. Qinisekisa ukuthi onogada abavimbeli ukufinyelela okuvamile kokusebenza noma kokulungisa.

3. Ukufakwa kwezintambo, Ukuxhumeka Komoya kanye Nokuhlolwa Kokuphepha

3.1 Izintambo Zikagesi

1. Xhuma ikhebula eliyinhloko lamandla kwikhabhinethi yokulawula irobhothi.
2. Sebenzisa izintambo zesignali phakathi kwerobhothi kanye netheminali ye-I/O yomshini wokujova.
3. Xhuma ama-servo motors, ama-encoder, kanye nezinzwa ngendlela efanele.
4. Ukubeka phansi kumele kube okuthembekile ukuze kuncishiswe ukuphazamiseka kwe-electromagnetic.

3.2 Uhlelo Lomoya

1. Xhuma umugqa oyinhloko womoya ku-manifold yomoya yerobhothi.
2. Faka isilawuli sesihlungi somoya bese usetha ingcindezi ibe ngu-0.5–0.6 MPa.
3. Hlola amasilinda, amavalvu e-solenoid, kanye namajoyinti ukuze kutholakale ukuthi ayavuza yini.
4. Hlola ukuvulwa/ukuvalwa kwesibambo ukuze uthole ukusebenza okubushelelezi.

3.3 Ukuhlolwa Kokuphepha Kwangaphambi Kokuqala

• Zonke izinkinobho zokuma eziphuthumayo zisebenza ngokujwayelekile.
• Iminyango yokuphepha kanye nonogada kusendaweni.
• Azikho izintambo ezikhululekile noma amatheminali avulekile.
• Umfutho womoya kanye ne-voltage kungaphakathi kwebanga elilinganiselwe.

4. Ukusetha Ipharamitha Nokulinganisa Ukulinganisa

4.1 Amapharamitha Esistimu Eyisisekelo

• Ukusetha kokuqala kwama-axis e-X/Y/Z
• Imikhawulo ye-stroke, imikhawulo ethambile
• Inzuzo ye-servo, isivinini, ukusheshisa
• Ukubambezeleka kokubopha/ukuhoxisa igripha

4.2 Ukulinganisa Okuhlelekile

1. Buyisela wonke ama-axes endaweni yokuqala yomshini.
2. Setha indawo ephakathi kwesikhunta kanye nendawo ephephile.
3. Linganisa indawo yokuthutha kanye nendawo yokubeka.
4. Qinisekisa ukunemba kokubekwa okuphindaphindiwe; lungisa uma ukuphambuka kudlula ububanzi obuvunyelwe.

4.3 Ukufaniswa Kwesignali ye-I/O

• Isignali yokuvula isikhunta somshini wokujova endaweni
• Isignali yokuqedela ukukhipha
• Isignali yemvume yokukhipha irobhothi
• Izimpawu zokukhiya i-alamu

5. Ukulungisa Amaphutha Ngokuhlangana Ngomshini Wokubumba Umjovo we-120T

5.1 Ukulungisa Amaphutha E-Signal Interlock

1. Qinisekisa ukuthi irobhothi lingena endaweni yesikhunta kuphela ngemva kokuqinisekiswa kokuvulwa kwesikhunta.
2. Qinisekisa ukuthi umshini wokujova awukwazi ukuvala isikhunta ngenkathi irobhothi lingaphakathi kwesikhala sesikhunta.
3. Hlola ukuma okuphuthumayo: noma yikuphi ukuma kwe-E kubangela ukuthi irobhothi kanye nomshini kume ngokushesha.

5.2 Ukulungisa Amaphutha Ekugelezeni Kwesenzo

1. Isikhunta sivuleke ngokuphelele → irobhothi lingena esikhunta
2. Umkhiqizo we-gripper clamps → ubuyela endaweni ephephile
3. Irobhothi liphuma endaweni yesikhunta → umshini wokujova uvala isikhunta
4. Irobhothi libeka umkhiqizo → libuyela endaweni yokulinda

5.3 Ukuthuthukisa Isivinini Nesikhathi

• Lungisa isivinini sokungena/sokuphuma ukuze ugweme ukushayisana.
• Setha ukubambezeleka okunengqondo kwesenzo se-gripper.
• Linganisa isivinini kanye nokuqina ukuze uvimbele ukuwa noma ukuguquka komkhiqizo.

6. Ukuhlolwa, Ukuqinisekiswa Kokukhiqiza kanye Nokwenza Kusebenze Kahle

6.1 Ukuhlolwa Kwesandla

• Sebenzisa i-axis ngayinye ngayinye ukuze uhlole ukuthi ibushelelezi yini.
• Hlola imisebenzi yegripha, isilinda, kanye nokuphepha.

6.2 Ukuhlolwa Okwenziwa Kancane Kancane

• Qalisa umjikelezo owodwa ngesandla ukuqinisekisa ukuqedwa kwenqubo ephelele.
• Hlola ikhwalithi yomkhiqizo, akukho ukuklwebheka, ukuguquguquka, noma izinsalela.

6.3 Ukusebenza Okuqhubekayo Okuzenzakalelayo

• Gijimani imijikelezo engu-30-60 ilandelana ukuze niqaphele ukuhambisana.
• Hlola umsindo ongajwayelekile, ukudlidliza, noma ukushisa ngokweqile.
• Lungiselela isikhathi somjikelezo ukuze uthuthukise ukusebenza kahle ngaphandle kokubeka engcupheni ikhwalithi.

7. Ukulungiswa Kwansuku Zonke Nezixazululo Ezivamile Zephutha

Izinto Zokulungisa Zansuku Zonke

• Hlanza izinsimbi zokuqondisa, izinzwa, kanye nezibambi.
• Hlola umfutho womoya kanye nokugcotshwa.
• Qinisa amabhawodi bese uhlola izintambo.

Amaphutha Avamile Nezixazululo

8. Isiphetho