Izimo Eziyinhloko Zokusetshenziswa Komshini Wokubumba Umjovo Amarobhothi E-Servo

Izimo Eziyinhloko Zokusetshenziswa Umshini Wokubumba Umjovo Amarobhothi e-Servo

Egagasini lomhlaba wonke lokuguqulwa okuya ezenzakalelayo kanye nokunemba embonini yokubumba umjovo, amarobhothi e-servo, ngokulawula kwawo okunembile kokunyakaza, ukuzivumelanisa nezimo kwenqubo okuguquguqukayo, kanye nokusebenza okuzinzile, kuthuthukisiwe kusuka kumishini yokusiza kuya kumayunithi okukhiqiza ayinhloko. Kusukela ekubunjweni okunembe kakhulu kwezingxenye zezimoto kuya ekukhiqizweni okuhlanzekile kwezinto ezisetshenziswayo zezokwelapha, kusukela ekukhiqizweni okusheshayo kwemikhiqizo ye-3C kuya ekukhiqizweni okuphumelelayo kweziqukathi ezinkulu zokupakisha, amarobhothi e-servo ashintsha indlela yokukhiqiza emikhakheni eyahlukene, ebhekana nezingqinamba ekusebenzeni ngesandla kanye nezinselele zokulawula ikhwalithi. Lesi sihloko sizohlola izimo zaso ezine eziyinhloko zokusetshenziswa, sembula indlela ejulile yokuhlanganisa ubuchwepheshe nezidingo zezimboni.

I. Ukukhiqizwa Kwezingxenye Zezimoto: Ukuphumelela Okubili Ekuqondeni Okuphezulu Nomthamo Ophakeme Womthwalo

Ukukhula okukhulu kwemboni yezimoto ezintsha zamandla emhlabeni wonke kuholele ekukhuleni okungu-40% kwesidingo sezingxenye ezibunjiwe ngomjovo wezimoto, ngenkathi ngesikhathi esifanayo kubeka izidingo eziqinile ekuqondeni komkhiqizo (ngaphakathi kuka-±0.01mm) kanye nokuqhubeka kokukhiqiza. Amarobhothi e-Servo, esebenzisa ubuchwepheshe bokulawula obuvaliwe bezimoto ze-servo, abe yingxenye ebalulekile yemishini ekuxazululeni lokhu kungqubuzana. Ekukhiqizweni kwezingxenye ezincane ezinembile, njengezinkinobho zokulungisa izihlalo kanye nezimbozo zebhethri, amarobhothi ahlonyiswe ngezinhlelo ze-servo ezingeniswe eJalimane angafinyelela ukunemba okuphindaphindwayo okungu-±0.005mm, anciphise izinga lokukhubazeka kusuka ku-4%-5% ngokuphathwa ngesandla kuya ngaphansi kuka-1.2%, futhi andise umkhiqizo wehora ngomshini ngamunye wokubumba ngomjovo kusuka ezicucwini ezingu-80 kuya ezicucwini ezingu-120, okuhambisana kahle nomthamo olinganisiwe wemishini.

Ezingxenyeni ezinkulu ezibunjiwe ngomjovo njengamabhampa ezimoto namadeshibhodi, irobhothi le-servo lohlobo lwe-bull-head libonisa izinzuzo eziyingqayizivele. Ingalo yalo emfushane kanye nesikhala samathuluzi esinyuswe ngo-35.5%, kuhlanganiswe nomthamo omkhulu womthwalo ongu-50-75kg, kuvumela ukuthi lilungiswe emishinini yokubumba umjovo engamathani angu-800-4000 ukuze isuswe ngokuzenzakalelayo. Ezinqubweni zokubumba ezifakwe ngaphakathi kwesikhunta, irobhothi libeka ngokunembile izinto zokufaka zensimbi ngezinhlelo ezisethiwe ngaphambilini, lithathe indawo yosizo lwesandla, landise ukusebenza kahle kokukhiqiza ngo-100%, futhi ligweme ingozi yokulimala kwesikhunta okubangelwa ukufuduka kokufakwa. Ngemva kokuba inkampani entsha yezingxenye zezimoto zamandla yethule lolu hlobo lwemishini, umthamo wayo wokukhiqiza wanyanga zonke ukhuphuke kusuka ezingcezu ezingu-240,000 kuya ezingcezu ezingu-360,000, okusindisa izindleko zokuvuselela ezingaphezu kuka-700,000 yuan minyaka yonke, okubonisa ngokugcwele inani layo lezimboni.

II. I-Electronics 3C kanye ne-Precision Injection Molding: Inhlanganisela Ephelele Yempendulo Esheshayo kanye ne-Micro-Control

Ukuthambekela kwemikhiqizo ye-elekthronikhi ye-3C elula neyincane kudinga ukuthi ukukhiqizwa kokubumba ngomjovo kufeze izinhloso ezimbili "zemijikelezo yesivinini esikhulu + ukulawula okuncane." Isikhathi sokujikeleza esingenalutho serobhothi le-servo singaba ngaphansi kwemizuzwana engu-3.3, futhi ezimweni zokubumba ngomjovo onama-cavity amaningi njengezivalo zokusula ezimanzi ezingama-cavity angu-16 kanye namafoloko okugoqa angama-cavity angu-24, ingabambisana ngokunembile nemishini yokubumba ngomjovo onama-cavity aphezulu ukuze iqedele ukususwa kwengxenye okuvumelanayo, igweme ukuguquka komkhiqizo okubangelwa ukubambezeleka kokususwa. Emikhiqizweni enezidingo zokubukeka eziqinile, njengezimbozo zefoni ephathekayo kanye nezixhumi, i-end effector yerobhothi isebenzisa umklamo "wokushintsha okusheshayo + we-modular", okuvumela ukushintsha kwezindlela zokubamba zingakapheli imizuzu emi-3. Ngesikhathi esifanayo, ukusebenza kahle kohlelo lwe-servo kunciphisa ukuklwebheka kobuso kumkhiqizo, kwandisa izinga lokukhiqiza libe ngaphezu kuka-99%.

Ngokuphathelene nokuhlanganiswa kwenqubo eyinkimbinkimbi, irobhothi le-servo eline-axis emihlanu elingalodwa, ngokwengeza amayunithi e-servo e-axis A/C, lingafinyelela ukujikeleza kwe-engeli okungahleliwe kwento, liqedele ukusebenza okuhlanganisiwe kokususa izingxenye ze-elekthronikhi ezingamile ngendlela engavamile, ukusika isango, kanye nokuhlola. Uhlelo lwayo lokulawula i-servo lohlobo lokuxhumana lusebenzisa indlela yokuphendula evaliwe, lugwema inkinga yokulahlekelwa yizinyathelo zokulawula i-pulse yendabuko, lwenze kube lula ukuxhumanisa umugqa wesignali ngo-60%, futhi lusekele ukuxhumana nesistimu ye-MES yefektri yonke ukuze kuqashwe idatha yokukhiqiza ngesikhathi sangempela kanye nokulungisa amaphutha okude. Lesi sici esihlakaniphile siyenza ibe yingxenye eyinhloko yemigqa yokukhiqiza eguquguqukayo embonini yokukhiqiza ye-elekthronikhi.

III. Imboni Yokupakisha Nezidingo Zansuku Zonke: Ukusekelwa Okuyinhloko Kokuhlanganiswa Okuphumelelayo Nokukhiqizwa Okukhulu

Ukukhiqizwa okukhulu kwezinto ezidingekayo zansuku zonke njengokupakisha ukudla kanye nezitsha zokudla ezilahlwayo kubeka izidingo ezibanzi ngesivinini, umthamo womthwalo, kanye nokusebenza okuningi kwamarobhothi. Amarobhothi e-servo ashesha kakhulu anama-axis amathathu asebenza kahle kakhulu ekukhiqizeni izitsha zokudla ezinamadonga amancane kanye nezinkomishi zetiye lobisi. Isibonelo, imodeli ye-SW7112DS evela ku-Siweike inesikhathi somjikelezo esingenalutho semizuzwana engu-3.3 kanye nomthamo womthwalo ojwayelekile ongu-5kg. Ayikwazi nje kuphela ukuqeda ukususwa okusheshayo kwezinkomishi zetiye lobisi ezingu-8 ngesikhathi kodwa futhi ihlanganisa imisebenzi yokumboza amafilimu kanye nokubeka izimpahla, ifinyelele ezenzakalelayo yenqubo ephelele kusukela ekubumbeni ngomjovo kuya ekupakisheni nasekugcineni impahla. Ekukhiqizeni izitsha ezinkulu zokupakisha ezifana namabhakede opende angamalitha ama-5 nama-pallet epulasitiki, amarobhothi e-servo anomthamo womthwalo ongu-15-75 kg angashintshwa abe yimishini yokubumba ngomjovo engamathani angu-500-1300. Ngobuchwepheshe bokufaka ilebula ngaphakathi kwesikhunta phezulu, ukusetshenziswa kwelebula okunembile kuqedwa ngesikhathi senqubo yokususa, kususa izinyathelo zokucubungula ezilandelayo futhi kwandise ukusebenza kahle kokukhiqiza ngo-30%.

Ngenxa yezidingo zokusebenza kahle kwezinhlelo zokubumba i-stack mold, irobhothi le-servo eline-axis emihlanu elilayisha eceleni linqoba imikhawulo yesivinini yezakhiwo zendabuko zokulayisha phezulu. Ekukhiqizweni kwesitsha se-ayisikhilimu se-stack mold se-KraussMaffei, ukwakheka kwalo kokulayisha eceleni kunciphisa indlela yokuhamba, futhi kuhlanganiswe nokuphendula okusheshayo kohlelo lwe-servo, umjikelezo wokukhiqiza ufinyezwa ube yimizuzwana engu-2.6, okuphinda kabili umkhiqizo ngomjikelezo ngamunye we-mold. Lesi sixazululo esenziwe ngokwezifiso sinikeza indlela eguquguqukayo yokuthuthukisa umthamo embonini yokupakisha, ikakhulukazi efanelekela izindawo zokukhiqiza ezinokuphakama okulinganiselwe efektri.

IV. Izinkambu Zezokwelapha Nezokubona: Ukuzivumelanisa Okuqinile Nokuhlanzeka, Ukuphepha, Nokulawula Okunembile

Ukukhiqizwa kwezinto ezisetshenziswayo zezokwelapha (njengesirinji namasethi okufakwa) kanye nezingxenye zepulasitiki ezibonakalayo (njengezembozo zamalensi) kudinga izinga lokuhlanzeka, ukuzinza, kanye nokulandelela okungaphezu kakhulu kwezimboni ezivamile. Amarobhothi e-Servo asebenzisa umklamo wesakhiwo ovalwe ngokuphelele, okunciphisa ukuvuza kwamafutha okugcoba kanye nokuqongelela uthuli, ahlangabezane nezindinganiso zegumbi lokuhlanza zezinga lezokwelapha. Ekukhiqizweni kwesirinji zezokwelapha, ukunemba kwayo kokuphindaphinda kufinyelela ku-±0.01mm, okuvumela ukufakwa okuqondile kokufakwa kwesikhunta kanye nokususwa komkhiqizo oqediwe, ukugwema izingozi zokungcola okubangelwa ukuthintana ngesandla, kanye nokwandisa izinga lokufaneleka komkhiqizo ongcolile libe ngu-99.9%.

Ekukhiqizweni kwemikhiqizo ye-optical, irobhothi lisebenzisa ubuchwepheshe bokulawula isivinini esincane sohlelo lwe-servo ukuze lifeze imisebenzi "yokukhetha okusheshayo nokubeka ngobumnene", ligwema ukulimala kokucindezeleka ezindaweni ze-optical. Uhlelo lwayo lokuxilonga oluhlakaniphile olwakhelwe ngaphakathi lungaqapha izinga lokushisa lemoto kanye Ingalo Yamarobhothi ukuguguleka ngesikhathi sangempela, okunikeza isexwayiso kusengaphambili samahora angu-72 sokungasebenzi kahle, kanye nesikhathi esimaphakathi phakathi kokwehluleka esingaphezu kwamahora angu-1500, okuqinisekisa ukuzinza kokukhiqiza okuqhubekayo. Ngesikhathi esifanayo, imishini isekela izilungiselelo ezibekwe eceleni kanye nokuqoshwa kwedatha egcwele, okuvumela ukulandelelwa kwamapharamitha okukhiqiza eqoqweni ngalinye lemikhiqizo, okuhambisana ngokugcwele nezidingo zokuthobela imithetho zezimboni zezokwelapha nezokukhanya.

Ukuphindaphinda Kobuchwepheshe Kuqhuba Ukwandiswa Kwesimo, Amarobhothi E-Servo Ashintsha Ukwakheka Kwenani Lokukhiqiza

Kusukela kuma-axis amathathu kuya kuma-axis amahlanu, kusukela kumamodeli ajwayelekile kuya kuzixazululo ezenziwe ngokwezifiso, izimo zokusetshenziswa kwamarobhothi e-servo bezilokhu zanda ngokuvumelana nobuchwepheshe bokulawula i-servo. Inani layo eliyinhloko lishintshe kusukela "ekushintsheni umsebenzi wezandla" kuya ekunikezeni amandla okuhlukahlukene okuhlanganisa "ukuthuthukisa ukunemba kokukhiqiza, ukwenza ngcono ukugeleza kwenqubo, kanye nokunciphisa izindleko eziphelele." Kungakhathaliseki ukuthi izidingo ezinembile kakhulu zemboni yezingxenye zezimoto, ukukhiqizwa okuguquguqukayo kwemboni ye-elekthronikhi, umnotho wesilinganiso embonini yokupakisha, noma amazinga aqinile embonini yezokwelapha, izingalo ze-servo robotic zinganikeza izixazululo ezenzelwe wena ngokuzivumelanisa nobuchwepheshe.

Esikhathini esizayo, ngokuhlanganiswa okujulile kwezinhlelo ze-servo nobuhlakani bokwenziwa kanye nobuchwepheshe be-Intanethi Yezinto, izingalo ze-servo robotic zokubumba ngomjovo zizofeza ukulawula okunembile kakhulu kanye nokubambisana okusebenzayo kwamadivayisi amaningi, kungene kabanzi emikhakheni yokukhiqiza ephezulu njengezindiza kanye namandla amasha, kube yinjini eyinhloko yokuguqulwa kokuzenzakalela kwemboni yokubumba ngomjovo yomhlaba wonke.

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