Ukubumba I-Pallet Yezingxenye Ze-elekthronikhi: Ukuqhathaniswa Kokusebenza Kahle Kwamarobhothi Ane-Axis Ezintathu

Ukubumba I-Pallet Yezingxenye Ze-elekthronikhi: Ukuqhathaniswa Kokusebenza Kahle KwezintathuAmarobhothi e-Axis

Eketheni lokuphakelwa kwezinto zikagesi, ama-pallet ezingxenye zikagesi asebenza njengesithwali esiyinhloko sokugcina nokuthuthwa kwezingxenye ezinembile. Ukusebenza kahle, ukunemba, kanye nokuqina kokukhiqizwa kwazo kokubumba ngomjovo kuthinta ngqo isigqi sophakelo lwezimboni zikagesi ezingezansi. Amarobhothi e-servo ane-axis ezintathu, njengemishini eyinhloko yokwenza ngokuzenzakalela kokubumba ngomjovo, kuyisihluthulelo sokuthuthukisa ukusebenza kahle kwemigqa yokukhiqiza ukubumba ngomjovo we-pallet yezingxenye ze-elekthronikhi. Ukucushwa okuhlukile kanye nezindinganiso zobuchwepheshe zamarobhothi ane-axis ezintathu kubonisa ukusebenza okuhluke kakhulu ezimweni zokubumba ngomjovo we-pallet yezingxenye ze-elekthronikhi. Ukukhetha imishini efanele akugcini nje ngokuphindwe kabili amandla okukhiqiza kodwa futhi kunciphisa ngokuyisisekelo ukulahlekelwa kokukhiqiza futhi kuthuthukise isivuno somkhiqizo.

Izidingo Zokusebenza Eziyinhloko Zamarobhothi Ane-Axis Ezintathu Zokubumba Amathreyi Ezingxenye Ze-elekthronikhi Ngomjovo

Amathreyi ezingxenye ze-elekthronikhi ikakhulukazi ayimiklamo emincane, eyakhiwe ngokunemba, eminye inezikhala ezixineneyo kanye nezikhonkwane zokubeka. Ukukhiqizwa kokubumba ngomjovo kubeka izidingo eziqinile ngesivinini sokuthathwa, ukunemba kokubekwa, kanye nokuzinza kokusebenza. Lokhu kusho ukuthi amarobhothi ane-axis amathathu afanele lesi simo kumele ahlangabezane nezindinganiso ezintathu eziyinhloko: Okokuqala, ukuthathwa ngesivinini esikhulu, okuhambisana nomjikelezo we-prototyping osheshayo we Umshini Wokubumba Umjovo ukunciphisa isikhathi sokulinda ngaphakathi kwesikhunta nokugwema ukuvilapha komshini; okwesibili, ukubeka ezingeni le-micron, kanye nokuphambuka ngesikhathi sokuthatha nokubeka okulawulwa okungenani ukuvimbela ukuklwebheka isakhiwo esinembile sethreyi futhi kuthinte ukulayishwa kwengxenye okulandelayo; okwesithathu, ukuzinza komthwalo ophezulu, njengoba amanye amathreyi ezingxenye ze-elekthronikhi akhiqizwa kusetshenziswa ama-molds anezimbobo eziningi anesisindo esikhulu se-pickup eyodwa, okudinga irobhothi ukuthi ligcine ukuzinza ngesivinini esiphezulu ngaphandle kokuthuthumela noma ukuphambuka.

Okwamanje, ukubumba kwethreyi yezingxenye ze-elekthronikhi ikakhulukazi inqubo yokukhiqiza eqhubekayo, equkethe umthamo omkhulu. Amarobhothi kudingeka akwazi ukusebenza amahora angama-24 ngosuku, izinsuku eziyi-7 ngesonto futhi azivumelanise nezimonyo ezinama-cavity amaningi kanye nezinguquko zesikhunta ezisheshayo. Lokhu kwenza ukwakheka kwesakhiwo serobhothi, ukucushwa kwesistimu ye-servo, kanye nokuqina kube yizilinganiso ezibalulekile zokuncintisana kokusebenza kahle.

Ukuqhathaniswa Kokusebenza Kahle Kwezinhlobo Ezihlukene Zamarobhothi Ane-Axis Ezintathu Ekubunjweni Kokujova Kwethreyi Yezingxenye Ze-elekthronikhi

I. Ngesakhiwo: Irobhothi Elinezingqimba Ezintathu Elihamba Ngekhanda Lenkunzi vs. Irobhothi Elijwayelekile Elihamba Ngezingqimba Ezintathu Elizulazula Ngokuvundlile

Amarobhothi ane-axis amathathu anekhanda lenkunzi kanye namarobhothi ajwayelekile ane-axis amathathu azulazula ngokuvundlile yizinhlobo ezimbili zesakhiwo ezisetshenziswa kakhulu ekubumbeni i-electronic component tray injection molding. Umehluko omkhulu ekusebenzeni kwawo kahle usejubane lawo lokugijima, ukusetshenziswa kwesikhala, kanye nomthamo womthwalo.

Irobhothi Eline-Axis Ezintathu Le-Bull-Head: Isebenzisa ukwakheka okuhlukile kwe-bull-head, inengalo emfushane ye-lever, ukuqina okuqinile kwesakhiwo, kanye ne-inertia ephansi ngesikhathi sokusebenza. Isikhathi sayo sokujikeleza esingenalutho singaba ngaphansi kwemizuzwana engu-3.3, kanti isikhathi sayo sokususa izingxenye ezikwimomo singafinyelela ngokushesha kwemizuzwana engu-0.65, okunciphisa kakhulu isikhathi sokukhiqiza somjikelezo owodwa. Ngokuphathelene nomthamo womthwalo, i-bull-head type three-axis esezingeni eliphezulu Ithini Lerobhothi ukuphatha umthwalo omkhulu ongu-50kg, ofaneleka kahle izidingo zokubuyisa izingxenye zomjikelezo owodwa zezikhunta ezinezimbobo eziningi zamathreyi ezingxenye zikagesi. Ukucushwa kwayo kwesitimela esiqondisa ngokugcwele kuqinisekisa ukusebenza kahle ngisho nangaphansi kwemithwalo esindayo, okuvimbela ukuguquguquka kwethreyi noma imihuzuko ngenxa yokudlidliza. Ngaphezu kwalokho, isakhiwo se-bull-head sandisa isikhala sezinto zokulungisa ngaphezu kuka-35%, sivumelanisa nezikhunta zethreyi zezingxenye zikagesi ezinobukhulu obuhlukene kanye nezimbobo, okwenza izinguquko zesikhunta kanye nokulungiswa kube lula kakhulu.

Amarobhothi ajwayelekile ahamba ngokuvundlile ane-axis ezintathu: Ukwakheka kwawo kwesakhiwo kungokwendabuko, ngezikhathi zokujikeleza okungasebenzi ngokuvamile cishe imizuzwana engu-4-5 kanye nesikhathi sokubuyisa izingxenye ngaphakathi kwesakhiwo cishe imizuzwana engu-1-2. Isikhathi sokukhiqiza ngomjikelezo owodwa cishe singama-30% kunohlobo lwe-bull-head. Umthamo wawo womthwalo ugxile kakhulu phakathi kuka-3-15kg, ofanele kuphela izikhunta ezincane kanye nokukhiqizwa kwethreyi yezingxenye ze-elekthronikhi ezilula. Lapho kuphathwa ukubuyisa izingxenye ezisindayo ezivela ezikhunta ezinezikhunta eziningi, izinkinga ezifana nokugijima kanye nokuphambuka kokuma zivame ukwenzeka. Ngaphezu kwalokho, isakhiwo sokuhamba ngokuvundlile sinokusetshenziswa okuncane kwesikhala, okudinga ukulungiswa okwengeziwe ekwakhiweni komugqa wokukhiqiza lapho kujwayela izikhunta ezinkulu, kanye nokusebenza kahle kokushintsha isikhunta kuphansi kakhulu.

Ekubunjweni kwe-electronic component trays ngobuningi, ukusebenza kahle kokukhiqizwa kwerobhothi elinomugqa wesithathu lohlobo lwe-bull-head kuphakeme ngo-40%-50% kunokwerobhothi elivamile elinomugqa ovundlile, futhi isivuno somkhiqizo singaba ngaphezu kuka-99.5% njalo, kuyilapho isivuno serobhothi elivamile elinomugqa ovundlile ikakhulukazi siphakathi kuka-95%-98%, futhi sithambekele ekubeni namaphutha ngenxa yokuphambuka kokuma.

II. Ukuhlukaniswa ngeDrayivu kanye nokucushwa: Irobhothi Eligcwele Le-Servo Three-Axis vs. Irobhothi Eline-Semi-Servo Three-Axis

Uhlelo lwe-servo "luyi-power core" yerobhothi elinezingqimba ezintathu. Umehluko ekucushweni phakathi kwamarobhothi ane-servo ephelele kanye ne-semi-servo unquma ngqo ukunemba kokusebenza kwerobhothi kanye nokuqina kokusebenza kahle ekubunjweni kwethreyi yezingxenye ze-elekthronikhi.

Irobhothi Eligcwele Le-Servo Three-Axis: Zonke izingqimba ezintathu ziqhutshwa ngama-motor e-AC servo anembile kakhulu, ahambisana nama-reducer eplanethi anembile kanye nezikulufo zebhola ezingenisiwe. Ukuphindaphinda kungafinyelela ku-±0.01mm, okuhambisana kahle nezidingo zokukhiqiza ngokunemba kwamathileyi ezingxenye ze-elekthronikhi. Isivinini sayo sokusebenza singashintshwa kalula ngokuya ngomjikelezo wokubumba umjovo, okuvumela ukuvumelanisa okungenamthungo nomshini wokubumba umjovo. Ngemva kokuba umshini wokubumba umjovo usuqedile ukubumba, ingalo yerobhothi ingaphendula ngokushesha futhi ithathe ingxenye ngaphandle kokulibala kwesikhathi. Ngesikhathi esifanayo, uhlelo oluphelele lwe-servo lunokusetshenziswa kwamandla okuphansi futhi lunemisebenzi yokubona amaphutha ngokuzenzakalelayo kanye nokuqopha i-alamu, okunciphisa ngempumelelo isikhathi sokungasebenzi kwemishini nokuqinisekisa ukusebenza komugqa wokukhiqiza okuqhubekayo.

Irobhothi eline-axis ezintathu ezi-semi-servo: I-axis evundlile kuphela esebenzisa i-servo drive, kuyilapho ama-axes aqondile naphumayo eqhutshwa ngomoya. Ukunemba kokubeka ku-±0.1mm kuphela, okungaholela kalula ezinkingeni ezifana nokungalungi kahle kwezikhala kanye nokuklwebheka kobuso lapho kusingathwa amathileyi ezingxenye ze-elekthronikhi ezinembile. I-pneumatic drive inesivinini sokuphendula esisheshayo, futhi isivinini sayo sokusebenza sithinteka yingcindezi yomoya, okwenza kube nzima ukufeza ukuvumelanisa okunembile nomshini wokubumba umjovo. Isikhathi sokulinda esingaphakathi kwesikhunta sanda ngomzuzwana ongu-0.5-1, okunciphisa kakhulu ukusebenza kahle kokukhiqiza komjikelezo owodwa. Ngaphezu kwalokho, izingxenye ze-pneumatic ziyaguga ngokushesha, zidinga ukulungiswa njalo futhi zibangele kalula ukungasebenzi kahle komugqa wokukhiqiza njalo, okuthinta ukuqhubeka kokukhiqizwa kwesisindo.

Ngaphansi kwezimo ezifanayo zesikhunta, ukusetshenziswa kwemishini iyonke (OEE) kwerobhothi elisebenza ngokugcwele elingama-axis amathathu kungafinyelela ngaphezu kuka-90%, kuyilapho i-OEE yerobhothi elisebenza ngokugcwele elingama-axis amathathu lingu-60%-70% kuphela. Ngaphezu kwalokho, izinga lokukhishwa komkhiqizo werobhothi elisebenza ngokugcwele liphindwe kathathu kuya kahlanu kunerobhothi elisebenza ngokugcwele, okuholela ezindleleni zokukhiqiza zesikhathi eside eziphakeme.

III. Ukuhlukaniswa Ngokwezingalo Uhlobo: Irobhothi Elinezingalo Ezimbili Elinezingqimba Ezintathu vs. Irobhothi Elinezingqimba Ezintathu Elinezingqimba Ezodwa

Umehluko womklamo phakathi kwamarobhothi anengalo eyodwa kanye nalawo anengalo ezimbili uthinta kakhulu irediyasi yokusebenza kanye nezimo ezifanele zerobhothi elinezingqimba ezintathu, ngaleyo ndlela kuthinte ngokungaqondile ukusebenza kahle kokukhiqiza.

Irobhothi Elinezinhlangothi Ezimbili Ezinezinhlangothi Ezintathu: Isebenzisa umklamo wengalo ezimbili osebenzisa i-telescopic, inobubanzi obukhulu bokusebenza, evumelana nemishini emikhulu yokubumba umjovo kanye nezimonyo zethreyi yezingxenye ze-elekthronikhi ezinkulu. Ngemva kokuthatha izingxenye, ingathutha ngokushesha imikhiqizo iye eziteshini zokuhlunga ezikude kakhulu kanye nokubeka inqwaba ngaphandle kwesidingo semishini eyengeziwe yokudlulisa, okwenza kube lula ukwakheka komugqa wokukhiqiza. Indlela yokusebenza yengalo ezimbili ithuthukiswa kakhulu, inciphisa ukunyakaza okungasebenzi kahle futhi icindezela isikhathi somjikelezo owodwa, okwenza ifaneleke ekukhiqizweni kokubumba umjovo kwamathreyi ezingxenye ze-elekthronikhi amakhulu, anezimbobo eziningi.

Amarobhothi ane-axis ezintathu engalweni eyodwa ane-radius encane yokusebenza, afanelekela kuphela imishini emincane yokubumba umjovo kanye nezimonyo zethreyi kagesi ezincane ngobukhulu. Kuma-mold amakhulu, umshini wokubumba umjovo udinga ukuhlanganiswa eduze nezindawo zokusebenza ezilandelayo, okuholela ekuguquguqukeni okungekuhle kokuhlelwa komugqa wokukhiqiza. Ukushaya okulinganiselwe kwengalo eyodwa kuholela ebangeni elifushane lokuthuthwa komkhiqizo ngemva kokuthatha izingxenye, okudinga amabhande okuhambisa engeziwe kanye neminye imishini, okwandisa izindleko zomugqa wokukhiqiza futhi kubangele ukulahlekelwa yisikhathi ngenxa yezinyathelo eziningi ezixhumene.

Ezimweni zokubumba i-tray yezingxenye ze-elekthronikhi ezinkulu, amarobhothi anezingalo ezimbili ane-axis ezintathu anikeza ukusebenza kahle komugqa wokukhiqiza okuphezulu ngo-25%-30% kunamarobhothi anengalo eyodwa. Kodwa-ke, ekukhiqizweni kwetray encane, umehluko ekusebenzeni kahle komjikelezo owodwa mncane, kanti amarobhothi anengalo eyodwa anikeza ukusebenza kahle kwezindleko okungcono ngenxa yesakhiwo sawo esilula kanye nezindleko eziphansi.

Izici Eziyinhloko Ezithonya Ukuthuthukiswa Kokusebenza Kahle Kwamarobhothi Ane-Axis Ezintathu

Njengoba ukuqhathanisa okungenhla kubonisa, ukusebenza kahle kwamarobhothi ane-axis amathathu ekubunjweni kwethreyi yezingxenye ze-elekthronikhi akuyona indaba yesivinini elula, kodwa kunalokho kunqunywa yizici eziningi ezifaka phakathi ukwakheka kwesakhiwo, ukucushwa kwe-servo, ukukhethwa kohlobo lwengalo, kanye nokuhambisana kwesikhunta. Ngaphezu kwalokho, ukuqina, ukulula kokugcinwa, kanye nezinga lobuhlakani bemishini nakho kuthinta ukusebenza kahle kokukhiqiza isikhathi eside.

Izingxenye Zesistimu Ye-Servo Nezokudlulisa: Ama-servo motor angenisiwe anokunemba okuphezulu, ama-planetary reducers, kanye nezikulufo zebhola kubalulekile ekuqinisekiseni ukusebenza okusheshayo nokunembile. Izingxenye eziphansi zingaholela ekuqhekekeni kokusebenza kanye nokubekwa, okunciphisa ngqo ukusebenza kahle kanye nokukhiqiza.

Ukuqina Kwesakhiwo Nezinto Ezisetshenziswayo: Ingalo yerobhothi, eyakhiwe ngamaphrofayili e-aluminium alloy aqinile kakhulu kanye nensimbi eqinile, inciphisa ngempumelelo umsindo nokudlidliza ngesikhathi sokusebenza, ithuthukisa ukuzinza kwemishini, yandisa isikhathi sokusebenza, futhi inciphisa isikhathi sokungasebenzi.

Ukulawula Okuhlakaniphile: Ifakwe inkumbulo yedatha yesikhunta, ukuhlela okusheshayo kanye nokulungisa amaphutha, kanye nokuqapha okukude, ingalo yerobhothi ithuthukisa kakhulu ukusebenza kahle kokushintsha isikhunta, ivumelana nezidingo zokukhiqizwa kwethreyi yezingxenye ze-elekthronikhi ezinhlobonhlobo eziningi, kanye nokunciphisa isikhathi sokungasebenzi kokushintsha kwemigqa.

Izinsizakalo Ezisekelayo Nokulungisa Amaphutha: Ukuhlola endaweni, ukulungisa amaphutha ngokwezifiso, kanye nokuqeqeshwa kobungcweti okuvela kumhlinzeki wemishini kuqinisekisa ukufana okuhle phakathi kwengalo yerobhothi kanye nomugqa wokukhiqiza i-electronic component tray injection molding, kusebenzisa ngokugcwele izinzuzo zokusebenza kwemishini kanye nokugwema ukulahlekelwa ukusebenza kahle ngenxa yokulungisa amaphutha ngendlela engafanele.

Izincomo Zokukhetha Amarobhothi Ane-Axis Ezintathu Ekubunjweni Kwe-Electronic Component Pallet Injection Molding

Uma sicabangela izici zokukhiqizwa kwe-electronic component injection molding kanye nokusebenza kahle kwamarobhothi ahlukene ane-three-axis, izinkampani kufanele zilandele izimiso "zokuzivumelanisa nezimo kuqala, ukucatshangelwa kokusebenza kahle kwezindleko, kanye nokuzinza kwesikhathi eside okubaluleke kakhulu" lapho kukhethwa irobhothi. Ngokukhethekile, amaphuzu alandelayo angacatshangelwa:

Ukukhetha okusekelwe esikalini sokukhiqiza kanye nemininingwane yesikhunta: Ukuze uthole isikhunta esikhulu, esinezimbobo eziningi, kanye nokukhiqizwa kwephalethi yezingxenye ze-elekthronikhi ezinkulu, beka phambili irobhothi eliyi-full-servo double-arm three-axis robot yohlobo lwe-bull-head ukuze kwandiswe ukusebenza kahle komjikelezo owodwa kanye nokuqhubeka komugqa wokukhiqiza. Ukuze uthole isikhunta esincane, esinezimbobo ezincane, kanye nokukhiqizwa kwephalethi encane, irobhothi eliyi-full-servo elilodwa eliyi-three-axis robot yohlobo lwe-full-servo olulodwa lingakhethwa ukulawula izindleko zemishini ngenkathi kuqinisekiswa ukunemba.

Amapharamitha okusebenza abalulekile okufanele uwacabangele: Gxila kumapharamitha amane ayinhloko erobhothi: ukuphindaphindeka, isikhathi sokujikeleza kokungenzi lutho, umthwalo omkhulu, kanye nezinga lokuvikela. Qinisekisa ukunemba ≤ ±0.05mm, isikhathi sokujikeleza kokungenzi lutho ≤ imizuzwana emi-4, umthwalo ohambisana nezidingo zokuphatha izingxenye zesikhunta ezinama-cavity amaningi, kanye nezinga lokuvikela elifanele indawo enokushisa okuphezulu, enothuli ye-workshop yokubumba umjovo.

Beka phambili abahlinzeki abanamakhono okwenza ngokwezifiso: Amathreyi ezingxenye ze-elekthronikhi anezakhiwo ezahlukahlukene, kanti amanye amathreyi anobukhulu obukhethekile adinga izinto ezenziwe ngokwezifiso kanye nezindlela zomsebenzi. Umklamo owenziwe ngokwezifiso womhlinzeki kanye namakhono okulungisa iphutha endaweni aqinisekisa izinga eliphezulu lokufana phakathi kwerobhothi nezidingo zokukhiqiza, kugwenywe izinkinga "zokusebenzisa ngokweqile" noma "ukungasebenzi kahle."

Gxila ezindlekweni zomjikelezo wokuphila kwemishini: Ngaphezu kwezindleko zokuthenga imishini, ukusetshenziswa kwamandla, izindleko zokulungisa, kanye nokulahlekelwa yisikhathi sokungasebenzi kumele kucatshangelwe. Khetha irobhothi elinomugqa wesithathu elinokusetshenziswa kwamandla okuphansi, ukulungiswa okulula, kanye nokuhlinzekwa kwezingxenye ezisele ezanele ukunciphisa izindleko zokukhiqiza zesikhathi eside.

Isiphetho: Ngokuphikisana nokuguquka kwemboni yokukhiqiza izinto zikagesi ibe ngcono kakhulu, ngokunemba, nangobuhlakani, ukuthuthukiswa okuzenzakalelayo kokubumba ithreyi yezingxenye zikagesi sekuyinkambiso engenakugwenywa. Njengengxenye eyinhloko yemishini, ukusebenza kahle kwerobhothi elinezingqimba ezintathu kunquma ngqo ukuncintisana okuyinhloko komugqa wokukhiqiza. Kusukela ekwehlukeni kwesakhiwo phakathi kwezinhlobo ze-bull-head kanye nezinhlobo zokuhamba eceleni, kuya ekwehlukeni kokucushwa phakathi kwezinhlobo ze-full-servo kanye ne-semi-servo, kanye nokuguquguquka kwesimo phakathi kwezinhlobo zengalo eyodwa kanye nengalo ephindwe kabili, ukukhetha ngakunye kuhlobene kakhulu nokusebenza kahle kokukhiqiza, isivuno somkhiqizo, kanye nezindleko zizonke.

Ezinkampanini zokubumba ngomjovo, ayikho irobhothi "elingcono kakhulu" elinama-axis amathathu, kuphela imishini "efaneleka kakhulu". Kuphela ngokukhetha ngokunembile irobhothi elinama-axis amathathu elinesakhiwo esifanayo, ukucushwa, kanye nohlobo lwengalo, ngokusekelwe ezinhlotsheni ezithile zokukhiqiza zenkampani, izidingo zomthamo, kanye nokuhlelwa komugqa wokukhiqiza wamathileyi ezingxenye ze-elekthronikhi, lapho ukusebenza kahle kanye nenzuzo kungathuthukiswa khona. Abahlinzeki bemishini esezingeni eliphezulu abagcini nje ngokuhlinzeka ngamarobhothi anama-axis amathathu asebenza kahle kodwa futhi banikeza ukwesekwa kobuchwepheshe obuchwepheshile kanye nezixazululo ezenziwe ngokwezifiso ukudala imigqa yokukhiqiza ezenzakalelayo yokubumba ngomjovo efanela izidingo zangempela zenkampani, okubasiza ukuthi bathole inzuzo emakethe ensimini yokucubungula ithileyi yezingxenye ze-elekthronikhi.

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