Ukusetshenziswa kwamaRobhothi e-Three-Axis Servo embonini ye-New Energy Photovoltaic

Ukusetshenziswa kwamaRobhothi e-Three-Axis Servo embonini ye-New Energy Photovoltaic

Ngokuphikisana noshintsho olusheshayo lwamandla omhlaba wonke, imboni ye-photovoltaic iyanda ngesilinganiso sokukhula sonyaka esimaphakathi samadijithi amabili. Imibiko yemboni ikhombisa ukuthi usayizi wemakethe yomhlaba wonke we-automation yepulazi lelanga ufinyelele ku-$7.8 billion ngo-2023 futhi kulindeleke ukuthi udlule ku-$18 billion ngo-2030. Ngemuva kwalokhu kukhula okukhulu kukhona ukuphishekela okungapheli kwemboni yokukhiqiza i-photovoltaic kokunemba, ukusebenza kahle, kanye nokuzinza. Amarobhothi e-servo ane-axis ezintathu, ngezinzuzo zabo zobuchwepheshe eziyingqayizivele, ziba imishini yokwenza izinto ngokuzenzakalela eyinhloko exhumanisa lonke uchungechunge lwemboni ye-photovoltaic.

Ukunemba Nokusebenza Kahle: Izidingo Eziyinhloko Zemboni Ye-Photovoltaic Yamarobhothi

Inqubo yokukhiqiza imikhiqizo ye-photovoltaic iqala kusukela ekucutshungulweni kwezinto ze-silicon, ukukhiqizwa kwamaseli, ukupakishwa kwamamojula kuya ekusebenzeni kwesitshalo samandla kanye nokugcinwa kwawo. Isigaba ngasinye sibeka izidingo eziqinile emishinini yokuzenzakalela. Ubukhulu be-silicon wafer bunciphile kusukela ku-160μm yendabuko kuya ngaphansi kuka-100μm; le nto encane njengephepha yonakaliswa kalula ngisho nangamaqhubu amancane. Njalo ukwanda okungu-0.1% ekusebenzeni kahle kokuguqulwa kwamaseli kudinga ukulawulwa kwezinga le-micron enkambisweni yokukhiqiza. Ukuvumelana kokupakishwa kwamamojula kunquma ngqo ukuzinza kokukhiqizwa kwamandla kwesitshalo samandla esikhathini sokuphila kwaso seminyaka engu-25.

Amarobhothi e-servo ane-axis amathathu, ngokusebenzisa ukuhlanganiswa okunembile kobukhulu be-X, Y, kanye no-Z kanye nokulawulwa kwe-closed-loop kwesistimu ye-servo, ahlangabezana kahle nalezi zidingo. Uma kuqhathaniswa nemishini yendabuko eqhutshwa umoya noma i-stepper, ukuphindaphindeka kwawo kufinyelela ku-±0.02mm, ngesikhathi esincane sokuthathwa kwemizuzwana eyi-1.4 kuphela. Ngenkathi efinyelela ukusebenza ngesivinini esikhulu, alawula izinga lokuphuka kokuphathwa kwe-silicon wafer libe ngaphansi kuka-0.03%, okuphansi kakhulu kuno-1.2% wokusebenza ngesandla. Le nzuzo ephindwe kabili "yokunemba okuphezulu + isivinini esikhulu" iwenza abe yingxenye eyinhloko yemigqa yokukhiqiza ezenzakalelayo ye-photovoltaic.

Ukungena Kwenqubo Egcwele: Izimo Zokusebenza Eziyi-Three Core Zamarobhothi E-Three-Axis Servo

1. Ukukhiqizwa kwe-Silicon Wafer: Ukuvikelwa Okunembile Ezindongeni ze-Silicon kuya kuma-Wafer

Enqubweni yokukhiqiza i-silicon wafer, kusukela ekusikeni kwe-silicon ingot ye-polycrystalline kuya ekusikeni induku ye-silicon ye-monocrystalline, bese kuba yizinqubo zokucubungula ngaphambi kokuhlanza nokuthunga, amarobhothi e-servo ane-axis amathathu adlala indima ebalulekile ekudlulisweni kwezinto. Ngokusebenzisa uhlelo lokushayela lwe-stepper motor olulawulwa yi-PLC, i- Ithini Lerobhothi lungisa ngokuzivumelanisa nezimo esikhaleni esinezinhlangothi ezintathu. Uma ihlanganiswe nesiphetho sendebe yokumunca i-vacuum eyenziwe ngokwezifiso, ingabamba kahle ama-wafer e-silicon anezincazelo ezahlukene.

Kumugqa wokukhiqiza we-silicon wafer omncane we-First Solar e-US, irobhothi le-servo eline-axis ezintathu lisebenza ngokubambisana nemishini yokusika nge-laser ukuze kufezwe ukudluliselwa kanye nokuhlelwa kwama-silicon wafers ngokushesha ngemva kokusika. Lokhu kuthuthukisa ukusebenza kahle kokucubungula kwale nqubo ngo-40% futhi kunciphisa izinga lokuqhekeka komphetho wama-silicon wafers ngo-65%. Lokhu kubambisana okuphumelelayo kakhulu akugcini nje ngokunciphisa izinyathelo ze-buffer eziphakathi kodwa futhi kunciphisa nengozi yokungcola ngenqubo engenakuthintana ngokuphelele, kubeka isisekelo esiqinile sokukhiqizwa kwamaseli okulandelayo.

2. Ukukhiqizwa Kwamaseli: Ukusebenza Kwezinga Le-Micron Kuqinisekisa Ukusebenza Kokuguqulwa Okusebenzayo

Ukukhiqizwa kwamaseli kuyimbangela yokukhiqizwa kwe-photovoltaic. Ikakhulukazi ngokwamukelwa kabanzi kobuchwepheshe bamaseli obusebenza kahle kakhulu njenge-HJT ne-TOPCon, izidingo eziphakeme zibekwa emazingeni ezenzakalelayo ezinqubo ezifana nokuphrinta kwe-electrode, ukumboza, kanye nokusetshenziswa kwe-laser doping. amarobhothi e-servo ane-axis ezintathu kule nqubo kubonakala kakhulu ekufakweni kwedokhi okunembile kanye nokuhlanganiswa kwamapharamitha phakathi kwemishini yenqubo.

Enqubweni yokumboza i-PECVD yohlobo lwepuleti yamaseli e-HJT, irobhothi idinga ukuhambisa ngokunembile i-silicon wafer iye ekamelweni lokumboza. Iphutha layo lokubeka lithinta ngqo ukufana kwesendlalelo sefilimu. Esixazululweni somkhiqizi wemishini yaseYurophu, irobhothi le-servo elinama-axis amathathu, ngokuxhumana kwesikhathi sangempela nohlelo lokulawula oluyinhloko lwemishini, lilawula ukunemba kokubekwa kwe-silicon wafer ngaphakathi kwe-±0.05mm, okusiza ukukhiqizwa kwesisindo samaseli e-HJT ukufeza ukusebenza kahle kokuguqulwa okungaphezu kwama-25%. Enqubweni yokuphrinta i-electrode, irobhothi, ngokubambisana nohlelo lokubona umbono, lenza kube lula ukushintshashintsha okusheshayo nokubeka amaseli, okwandisa amandla okuphrinta ngo-30%.

3. Ukupakishwa Kwemodyuli kanye Nokusebenza Kwesitshalo Sikagesi Nokunakekelwa: Ukuthuthukiswa Komjikelezo Wokuphila Okugcwele

Enqubweni yokupakisha imodyuli, irobhothi le-servo elinezingqimba ezintathu linesibopho sokufakwa kwezinto ngokuzenzakalela njengengilazi ye-photovoltaic, ifilimu ye-EVA, izintambo zeseli, nama-backsheet, kanye nokuhlanganiswa nokunamatheliswa kwamafreyimu. Amakhono ayo okubambisana anezinga elihlukahlukene angavumelana nezidingo zokukhiqiza zamamojula anobukhulu obuhlukene, kusukela kumamojula ajwayelekile angu-166mm kuya kumamojula amakhulu kakhulu angu-210mm, adinga ukulungiswa kohlelo kuphela kokushintsha okusheshayo, okunciphisa kakhulu izindleko zokuguqulwa komugqa wokukhiqiza.

Emkhakheni wokusebenza nokugcinwa kwezikhungo zikagesi, amarobhothi okuhlanza nokuhlola ahlonyiswe ngezinhlelo ze-servo ezine-axis ezintathu kancane kancane athatha indawo yomsebenzi wezandla. Ingalo YamarobhothiAma-s angahamba ngokuguquguquka kuma-photovoltaic arrays, esebenza ngezibhamu zamanzi ezinomfutho ophezulu noma amabhulashi ukuhlanza amamojula, ngenkathi ebona amaphutha ezindawo ezishisayo ngamamojula okuthola umphumela wokugcina. Idatha ikhombisa ukuthi izinhlelo zokuhlanza ezenzakalelayo zingakhulisa ukukhiqizwa kwamandla emojula ngo-5%-8%, kuyilapho zinciphisa izindleko zokulungisa ngo-42% uma kuqhathaniswa nokuhlanza ngesandla. Ekusetshenzisweni okuzenzakalelayo ngokuphelele kwesitshalo samandla se-Sudair photovoltaic esingu-600MW eSaudi Arabia, ukusetshenziswa kwezingalo ezinjalo zerobhothi kunciphise ukulahlekelwa kokukhiqizwa kwamandla kwaminyaka yonke kwesitshalo ngo-37%.

Ukuhlanganiswa Kobuchwepheshe: Isiqondiso Sokuthuthukiswa Kwesikhathi Esizayo Sezingalo Zerobhothi Ze-Photovoltaic

Njengoba imboni ye-photovoltaic iguqukela "ekusebenzeni okuphezulu, ama-wafer amancane, kanye nobuhlakani," izingalo zerobhothi ze-servo ezinama-axis amathathu ziyashintsha ngezindlela ezintathu: Okokuqala, ukuhlanganiswa nobuchwepheshe bedijithali obuphindwe kabili ukuze kuthuthukiswe izindlela zokunyakaza ngokusebenzisa ukulingisa okubonakalayo, kunciphisa isikhathi sokulungisa amaphutha emishini ngo-50%; okwesibili, ukuhlanganisa izinhlelo zombono ze-AI ukuze kufezwe ukutholwa kwesikhathi sangempela kanye nokuhlukaniswa kwamaphutha ebusweni be-silicon wafer, kuthuthukiswe isivuno senqubo; kanti okwesithathu, ukuthuthukisa amamodeli anokumelana nesimo sezulu okuqinile ukuze avumelane nezidingo zokugcinwa kwezitshalo zamandla ezindaweni ezibucayi njengezingwadule namathafa, kanye namazinga okushisa okusebenza anwetshiwe afinyelela ku--40℃ kuya ku-85℃.

I-International Electrotechnical Commission (IEC) ithuthukisa inqubo yokuxhumana ngokuzenzakalelayo kwe-photovoltaic ezothuthukisa ukuxhumana phakathi kwamarobhothi e-servo ane-axis ezintathu kanye nezinhlelo zokukhiqiza ze-photovoltaic. Esikhathini esizayo, le mishini ezenzakalelayo ngeke ibe yiyunithi eyodwa yokusebenza kuphela, kodwa futhi izoba yizingosi eziyinhloko ekuguqulweni kwedijithali kwemboni ye-photovoltaic, inikeze ukwesekwa okuqinile kwemigomo yamandla ahlanzekile emhlabeni jikelele.

Irobhothi Elilodwa#Umsebenzi Walo Irobhothi#Irobhothi Yemoto Ye-Servo#Irobhothi Eline-Axis#I-Servo Standard#Irobhothi M#Irobhothi Lezimboni

Iwebhusayithi:https://www.zhiyirobotics.com/

I-imeyili:sales@zhiyirobotics.com