Umshini Wokubumba Umjovo we-800T: Isixazululo Sokuthuthukisa Ikesi Lokusebenza kanye Nokusebenza Kahle Kwamarobhothi Amakhulu Ane-Axis Esihlanu

800T Umshini Wokubumba Umjovo: Isixazululo Sokuthuthukisa Icala Lokusebenza kanye Nokusebenza Kahle Kwamarobhothi Amakhulu Ane-Axis Esihlanu

Emkhakheni wokubumba ngomjovo omkhulu, Imishini yokubumba umjovo engu-800T, ngamandla abo amakhulu okubopha kanye nendawo enkulu yokubumba, sebeyimishini yokukhiqiza eyinhloko yemikhiqizo efana nama-casing emishini, izingxenye ezinkulu zepulasitiki zezimoto, kanye nezingxenye zesakhiwo sepulasitiki yezimboni. Kodwa-ke, ukuthuthukisa ukusebenza kahle kokukhiqiza kwemishini yokubumba yokujova enamathani amakhulu, ukulawula izindleko zabasebenzi, nokuqinisekisa ukuthi umkhiqizo uhlala ubalulekile embonini. Amarobhothi amakhulu e-servo ane-axis emihlanu, njengemishini yokuzenzakalela eyinhloko yemishini yokubumba yokujova engu-800T, anikeza ikhambi elibalulekile kula maphuzu obuhlungu ngenxa yokunemba kwawo kokunyakaza okunezinhlangothi eziningi, ukuzinza kokusebenza okunzima, kanye nokuzivumelanisa nezimo kwenqubo ephelele yokuzenzakalela.

I. Izidingo Eziyinhloko Zemishini Yokubumba Injection engu-800T Ehambisana Namarobhothi Amakhulu Ane-Axis Esihlanu

Imishini yokubumba i-800T isetshenziswa kakhulu ukukhiqiza imikhiqizo yepulasitiki esindayo, ebanzi, neyinkimbinkimbi. Inqubo yabo yokukhiqiza ibeka izidingo eziqinile kumthamo womthwalo, ukunemba kokunyakaza, ukusebenza kahle, kanye nokuzivumelanisa nezimo kwemishini ezenzakalelayo. Amarobhothi endabuko ane-axis ezintathu noma ukusebenza ngesandla ayisakwazi ukuhlangabezana nalezi zidingo zokukhiqiza:

Izidingo zokubamba ezinzima: Imikhiqizo ebunjwe yimishini yokubumba umjovo engu-800T ivame ukuba nesisindo esiphakathi kuka-10-50kg. Irobhothi MKufanele ube namakhono okubamba aqinile futhi ulondoloze ibhalansi ngesikhathi sokuhamba ngesivinini esikhulu ukuvimbela ukushelela noma ukuguquka komkhiqizo.

Izidingo zokusebenza ezinobukhulu obuningi: Izinqubo ezifana nokususa izingxenye ezinkulu zepulasitiki, ukuhlukaniswa kwe-sprue, ukufakwa kwesikhunta, kanye nokufakwa komkhiqizo oqediwe kudinga ukuxhumana okunezindlela eziningi. Ukunyakaza kwe-multi-degree-of-freedom kwerobhothi elinobubanzi obuyisihlanu kungaqedela izinqubo eziningi ekusebenzeni okukodwa kokubamba, kuqede isidingo sezinyathelo eziningi zokubeka kabusha.

Izidingo zokubeka izinto ngokunemba okuphezulu: Imikhiqizo efana nama-bumper ezimoto namaphaneli amakhulu emishini idinga ukunemba okuphezulu. Irobhothi kumele lifinyelele ukunemba kokubeka izinto ngokunemba okungu-±0.1mm. Ukuphindaphinda okunembile kakhulu kuvimbela imihuzuko emikhiqizweni noma ukulimala kwesikhunta ngesikhathi sokuphathwa nokubekwa kwezingxenye.

Izidingo zokusebenza okuqhubekayo: Umshini wokubumba injection we-800T unotshalomali olukhulu lokuqala futhi udinga ukukhiqizwa okungaphazanyiswa amahora angama-24. Ingalo yerobhothi idinga ukuthembeka okuphezulu futhi kumele imelane nesimo esinzima sendawo yokubumba injection, okuhlanganisa uwoyela nothuli, ukuze kuncishiswe isikhathi sokungasebenzi esingahleliwe.

Ingalo yerobhothi ye-servo enkulu ye-ZHIYI enama-axis amahlanu, ethembele kubuchwepheshe obugcwele be-servo drive, isakhiwo somshini esiqinile kakhulu, kanye nomklamo we-modular, ifanelana kahle nazo zonke izidingo zokusebenza komshini wokubumba injection we-800T, okwenza kube yimishini ekhethwayo yokwenza ngokuzenzakalela injection molding enkulu.

II. Amacala Okusetshenziswa Okujwayelekile Erobhothi Elikhulu Eline-Axis Five kanye Nomshini Wokubumba Umjovo we-800T

Icala 1: Ukukhiqizwa Kwezingxenye Ezinkulu Zepulasitiki Zezimoto – Ukubumba Okuzenzakalelayo Kwama-Bumpers Namaphaneli Eminyango

Isimo Sokusetshenziswa: Umkhiqizi wezingxenye zezimoto usebenzisa umshini wokubumba injection ongu-800T ukukhiqiza amabhampa angaphambili. Ngaphambilini, babesebenzisa indlela yokugunda izingxenye ngesandla + yokucheba i-sprue, okwaholela ezindlekweni eziphezulu zabasebenzi, ukusebenza kahle okuphansi kokukhetha izingxenye, izinga eliphezulu lomonakalo womkhiqizo, kanye nengozi ephezulu yokubumba. Umthamo ojwayelekile wansuku zonke womshini owodwa wawuyizingcezu ezingu-800 kuphela, kanye nezinga lokukhubazeka komkhiqizo elingu-4.2%.

Isixazululo: Kusetshenziswe irobhothi elikhulu le-ZHIYI elineziteshi ezimbili ezinezingqimba ezinhlanu ezinezingalo ezimbili, kanye nezibambi zendebe yokufunxa i-vacuum ezisindayo ezenziwe ngokwezifiso, ukuze kufezwe ukusebenza okuzenzakalelayo ngokuphelele kusukela ekukhetheni izingxenye eziku-mold okunembile kuya ekuhlukaniseni i-sprue okuzenzakalelayo, ukuthuthwa kwebhande lokuhambisa umkhiqizo oqediwe, kanye nokuhlunga okuzenzakalelayo kwemikhiqizo enephutha.

Imiphumela Yokusetshenziswa: Isikhathi somjikelezo wokukhetha izingxenye sincishisiwe kusuka kumasekhondi angu-5-6 ngesandla saya kumasekhondi angu-1.8, sandisa umkhiqizo wansuku zonke womshini owodwa waba yizicucu ezingu-1200, ukwanda okungu-50%; Sathatha indawo yabasebenzi abathathu abasebenzisa ngesandla, sasindisa ngaphezu kuka-200,000 RMB ezindlekweni zomsebenzi ngonyaka ngomshini ngamunye, futhi sanciphisa izindleko zokukhiqiza zizonke ngo-30%; Ukunemba kokuphinda indawo kufinyelelwe ku-±0.08mm, saqeda ngokuphelele ukugoba komkhiqizo kanye nokuklwebheka, sanciphisa izinga lokukhubazeka laya ngaphansi kuka-0.3%; Ingalo yerobhothi ifakwe isivikelo sesikhunta, igwema izinkinga zokucindezelwa kwesikhunta ezibangelwa izingxenye ezingabanjwanga, futhi yandisa isikhathi sokuphila kwesikhunta ngo-25%.

Icala 2: Ukukhiqizwa Kwegobolondo Lezinto Ezinkulu Zasekhaya – Ukucubungula Okuzenzakalelayo Kwamaphaneli Efriji kanye Nezigubhu Zangaphandle Zomshini Wokuwasha

Isimo Sokusetshenziswa: Umkhiqizi wezinto zasekhaya usebenzisa umshini wokubumba injection ongu-800T ukukhiqiza amaphaneli esiqandisi amakhulu anobukhulu obungu-1200*800mm. Ukukhetha izingxenye ngesandla kunzima futhi kuthambekele ekuguqukeni, futhi kudinga ukucutshungulwa kokufakwa ngaphakathi kwesikhunta, okungalungile futhi okungasebenzi kahle, okuphazamisa isikhathi somjikelezo womugqa wokukhiqiza.

Isixazululo: Sisebenzisa ingalo yerobhothi enkulu eyenziwe ngokwezifiso enama-axis amahlanu evela ku-ZHIYI, ehlonyiswe ngama-gripper alawulwa ngamandla ngokunembile kanye nendlela yokulayisha yokufaka ngokuzenzakalelayo, lolu hlelo lufinyelela ukubekwa okunembile kwezifakelo ngaphakathi kwesikhunta kanye nokususwa kwamaphaneli amakhulu ngaphandle kokuguqulwa. Ngesikhathi esifanayo, luhlangana nemishini yokuhlola ebonakalayo elandelayo ukwenza ukuhlolwa kokuqala kweziphambeko zomphezulu kumkhiqizo oqediwe.

Imiphumela Yokusetshenziswa: Ukunemba kokufakwa kufinyelela ku-±0.1mm, kunciphisa izinga lokufakwa kwesici kusuka ku-8% kuya ku-0.5%, kuhlangabezana ngokugcwele nezidingo zokuhlanganiswa kwezinto zasekhaya; ukwakheka kokususwa okungenazo izinguquko kuqinisekisa ukuthi umkhiqizo uthambile, kunciphisa umsebenzi wezandla ezinqubweni zokubumba ezilandelayo ngo-80%; ukuhlanganiswa okungenazihibe kwengalo yerobhothi nomshini wokubumba umjovo kanye nemishini yokuhlola ebonakalayo kugcina umjikelezo wokukhiqiza ozinzile wamasekhondi angu-35 ngesikhunta ngasinye, okuvumela ukuhlela okunembile kokukhiqiza; imishini isekela inkumbulo yamasethi ayi-100 edatha yesikhunta, kunciphisa isikhathi sokushintsha kwesikhunta kusuka emahoreni ama-2 ngesandla kuya kumaminithi angu-15, ivumelana nezidingo zokukhiqiza okuhlukahlukene, okuncane.

Icala 3: Ukukhiqizwa Kwezingxenye Zesakhiwo Sepulasitiki Yezimboni – Ukubumba Izigubhu Ezinkulu Zamakhemikhali Nama-Logistics Pallets

Isimo Sokusetshenziswa: Inkampani yemikhiqizo yepulasitiki yezimboni isebenzisa umshini wokubumba umjovo ongu-800T ukukhiqiza izigubhu zamakhemikhali ezingama-200L, ngasinye sinesisindo esingama-35kg. Ukuphathwa ngesandla kudinga umsebenzi omningi futhi kunzima ukuqasha abasebenzi. Ngaphezu kwalokho, imikhiqizo eqediwe idinga ukufakwa kwezingqimba eziningi, okungasebenzi kahle futhi okuholela ekufakweni okungalingani, okuholela ekusetshenzisweni okuphansi kwesikhala sokugcina impahla.

Isixazululo: Kusetshenziswa ingalo yerobhothi enezinsika ezinhlanu ezisindayo ze-ZHIYI, enezibambi zemishini ezenzelwe wena kanye nendlela yokwenza ama-pallet okuzenzakalelayo. Lokhu kuhlanganisa ukuphathwa komkhiqizo oqediwe, ukutholwa kwesisindo, ukufakwa kwezingqimba, kanye nokuguqulwa kwama-pallet okuzenzakalelayo kube umsebenzi owodwa. Ingalo yerobhothi inomthamo womthwalo ongu-50kg, ihlangabezana nezidingo zokuphatha imikhiqizo enezinsika.

Imiphumela Yokusetshenziswa: Ithatha indawo ngokuphelele yokukhetha nokufaka ama-pallet ngesandla, ixazulula izinkinga zokushoda kwabasebenzi kanye nezindleko eziphezulu zabasebenzi emabhizinisini, inciphisa izindleko zabasebenzi ngomugqa ngamunye wokukhiqiza ngo-70%; Ukufaka ama-pallet okuzenzakalelayo kuqinisekisa ukufakwa kahle, kwandisa ukusetshenziswa kwendawo yokugcina impahla ngo-30%, futhi kusekela izinhlobo zama-pallet ezenziwe ngokwezifiso ukuze zivumelane nezidingo ezahlukene ze-logistics nezokuthutha; Ingalo yerobhothi inemisebenzi yokuvikela ngokweqile kanye ne-alamu yamaphutha ezenzakalelayo. Emodini yokusebenza eqhubekayo yamahora angu-24, izinga lokuhluleka kwemishini lingaphansi kuka-0.5%, kanti izinga lokusetshenziswa kwemishini iyonke (OEE) likhuphuka lifike ku-92%; Isikhathi sokukhokha utshalomali siyizinyanga eziyi-10 kuphela, kanye nokusebenza okuzinzile kwesikhathi eside ngemva kwalokho, okuqhubeka nokukhiqiza izinzuzo zamabhizinisi.

III. Izinzuzo Eziyinhloko Zobuchwepheshe Berobhothi Elikhulu Eline-Axis Ezinhlanu Lika-ZHIYI Lemishini Yokubumba Injection engu-800T

Njengomhlinzeki ochwepheshe wezixazululo zokwenza ngokuzenzakalelayo ukubumba ngomjovo, i-ZHIYI ithuthukise kakhulu irobhothi layo elikhulu elinama-axis amahlanu ukuze lisetshenziswe ezimweni zokusetshenziswa kwemishini yokubumba ngomjovo engu-800T. Izinzuzo zayo eziyinhloko zibonakala ezicini ezine eziyinhloko, okuyizinto ezibalulekile ezicatshangelwa abathengi abathengisa ngobuningi:

1. Umklamo Oqinile, Oqinile Kakhulu Wokuphathwa Kwezingxenye Zepulasitiki Ezinkulu

Isebenzisa amaphrofayili e-aluminium alloy aqinile kakhulu kanye ne-precision planetary reducer, umzimba womshini unesakhiwo esizinzile kanye nomthwalo omkhulu ongu-50kg, ohlangabezana nezidingo zokubamba zezingxenye ezahlukene zepulasitiki ezinkulu emishinini yokubumba injection engu-800T. Ukucushwa kwesitimela sesilayidi esiqondile ngokuphelele kunciphisa ngempumelelo umsindo nokudlidliza ngesikhathi sokusebenza okunzima, okuqinisekisa ukusebenza okuzinzile kwesikhathi eside. Ngesilinganiso sokuvikelwa kwe-IP54, ingazivumelanisa nesimo esinzima sama-workshop okubumba injection ngamafutha nothuli.

2. I-Servo Drive Egcwele, Ukunemba Nokusebenza Kahle Kuqinisekisiwe

Ifakwe ama-servo motors angenisiwe anokunemba okuphezulu, ifinyelela ukulawula okugcwele kwe-servo okune-axis emihlanu, ngokunemba okuphindaphindwayo okungu-±0.08mm. Ijubane lokunyakaza liyalungiseka kalula, futhi umjikelezo wokukhetha izingxenye umfushane njengemizuzwana eyi-1.5. Uhlelo lwe-servo luyonga amandla, lunciphisa ukusetshenziswa kwamandla ngo-40% uma kuqhathaniswa nezingalo zerobhothi zendabuko ezisebenzisa umoya, luhlangabezana nezidingo zokukhiqiza okuluhlaza.

3. Ukwenza Ngokwezifiso Okufanayo, Okuvumelana Nezimo Zenqubo Eziningi

Isekela ukwenza ngokwezifiso okuphelele kwama-gripper, izindlela, kanye nokuxhumana kwesistimu. Ama-effector ahlukene okugcina njengezindebe zokudonsa i-vacuum, ama-gripper omshini, kanye nama-gripper alawulwa ngamandla angalungiswa ngokuya ngezici zomkhiqizo. Izixhumi zokuxhumana ezijwayelekile zigciniwe, okuvumela ukuhlanganiswa okungenamthungo nemishini yokubumba umjovo, imishini yokuhlola umbono, ama-conveyor, ama-palletizer, njll., ukwakha umugqa wokukhiqiza ozenzakalelayo ngokuphelele, ukuhlangabezana nezidingo zezinqubo eziningi njengokukhetha izingxenye, ukufaka, ukugunda, ukuhlola, kanye nokufaka ama-pallet.

4. Ukusebenza Okuhlakaniphile Nokulula, Ukunciphisa Izindleko Zokulungisa

Ifakwe isikhombikubona sokuhlela esinezithombe kanye nokufundisa kokudonsa nokulahla, asikho isidingo sabahleli bezinhlelo abangochwepheshe; abasebenzi abavamile bangaqeda ukusebenza nokulungisa amaphutha ngemva kokuqeqeshwa okulula. Isekela inkumbulo yamasethi ayi-100 edatha yesikhunta, yenza kube lula ukusebenza kokushintsha isikhunta futhi inciphise kakhulu isikhathi sokushintsha. Le mishini ifaka ukutholwa kwamaphutha okuzenzakalelayo, ukuqoshwa kwe-alamu, kanye nokuxilongwa okukude. Ithimba lobuchwepheshe lomhlaba wonke ngemuva kokuthengisa linikeza ukwesekwa okungu-24/7 ukuqinisekisa ukusebenza okungaphazamiseki.

IV. Izinto Ezibalulekile Okufanele Uzicabangele Zokukhetha Amarobhothi Amakhulu Ane-Axis Emishini Yokubumba Injection engu-800T

Kubathengi abathengisa ngobuningi embonini yokubumba ngomjovo, ukukhetha irobhothi elinezingqimba ezinhlanu lomshini wokubumba ngomjovo we-800T kudinga ukucatshangelwa okubanzi kwezidingo zokukhiqiza, izici zomkhiqizo, kanye nezinzuzo zesikhathi eside ukuze kugwenywe ukukhetha ngokunganaki:
Ukulinganisa Umthwalo Nesandiso Sengalo: Nquma umthamo womthwalo werobhothi ngokusekelwe esisindweni esiphezulu somkhiqizo (kufaka phakathi izinto ze-sprue), bese unquma isandiso sengalo ngokusekelwe ebangeni elikude kakhulu ukusuka esikhungweni sokubumba kuya endaweni yokubeka ukuqinisekisa ukumbozwa kobubanzi bokusebenza bonke.
Ukugxila Ekuqondeni Nesivinini: Ukuze kukhiqizwe izingxenye zepulasitiki ngokunemba, beka phambili amamodeli anokunemba okuphindaphindwayo ngaphakathi kuka-±0.1mm; ukuze kukhiqizwe ngobuningi, gxila ekuvumelaneni phakathi kwesivinini sokunyakaza nomjikelezo wokukhiqiza.
Ukugcizelelwa Kokuhambisana Nokunwebeka:** Khetha amarobhothi anezixhumi zokuxhumana ezijwayelekile kanye nokusekelwa kwamadivayisi amaningi (ukuxhumana/ukuxhumanisa) ukuze kube lula ukuthuthukiswa okuhlakaniphile okulandelayo emgqeni wokukhiqiza nokuvikela utshalomali.
Ukuhlola Amandla kanye Nesevisi Yomkhiqizo: Beka phambili imikhiqizo enezinhlelo eziphelele ze-R&D, ukukhiqiza, kanye nezinhlelo zangemva kokuthengisa ukuqinisekisa ikhwalithi yemishini ezinzile kanye namakhono esevisi esheshayo emhlabeni wonke ngemuva kokuthengisa ukuze kuxazululwe izinselele zokulungisa izicelo zakwamanye amazwe.

I-ZHIYI ibilokhu ihileleke kakhulu emkhakheni wokwenza izinto ngokuzenzakalela ngomjovo iminyaka ecishe ibe yi-10, inama-patent angu-13 okusetshenziswayo, amacala ephrojekthi angaphezu kuka-500, kanye nomthamo wokukhiqiza waminyaka yonke wamayunithi angu-2500. Imikhiqizo yayo inesitifiketi se-ISO9001 kanye ne-CE, enikeza izinkampani zomhlaba wonke zokufaka umjovo izixazululo ezifika kanye kusukela ekukhetheni imishini kanye nomklamo owenziwe ngokwezifiso kuya ekufakweni, ekuqalisweni, kanye nokuqeqeshwa kwangemva kokuthengisa. Kuyindlela yokuthenga ethengiswa ngobuningi ephezulu yezingalo ezinkulu zerobhothi zemishini yokubumba umjovo engu-800T.

Isifinyezo se-V.

Njengengxenye eyinhloko yemishini ekukhiqizweni kwemikhiqizo emikhulu yepulasitiki, isihluthulelo sokuthuthukiswa okuzenzakalelayo komshini wokubumba injection we-800T sisekuhambisaneni kwawo nezingalo ezinkulu zerobhothi ze-servo ezinkulu ezinama-axis amahlanu. Izingalo ezinkulu zerobhothi ze-ZHIYI ezinkulu ezinama-axis amahlanu, ngezinzuzo zazo eziyinhloko zokuzinza okunzima, ukunemba nokusebenza kahle, ukuhambisana okwenziwe ngokwezifiso, kanye nokulula okuhlakaniphile, zithole izinzuzo eziningi ekusetshenzisweni komshini wokubumba injection we-800T ezingxenyeni zezimoto, izinto zasekhaya ezinkulu, kanye nezimboni zezingxenye zepulasitiki zesakhiwo sezimboni, okuhlanganisa umthamo wokukhiqiza owandisiwe kakhulu, izindleko ezincishisiwe kakhulu, kanye nokuthuthukiswa kancane kancane kwesivuno somkhiqizo.

Kubathengisi bomhlaba wonke bokubumba ngomjovo, ukukhetha imishini efanelekile yokwenza izinto ngokuzenzakalela akugcini nje ngokuxazulula izinkinga zokukhiqiza zamanje, kodwa futhi nokubeka isisekelo sokukhiqiza okuhlakaniphile nokuguquguqukayo. I-ZHIYI ihlala igxile ezidingweni zamakhasimende, idala izixazululo zokwenza izinto ngokuzenzakalela zokufaka umjovo ezingabizi kakhulu neziguquguqukayo ukusiza izinkampani zomhlaba wonke zokufaka umjovo ukuthi zifinyelele ukuthuthukiswa kokukhiqiza okusebenzayo, okuhlakaniphile, nokusimeme.

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