Amacala Okufaka Isicelo Serobhothi Eline-Axis Ezinkulu Ekubunjweni Kokufaka Umjovo

Okuqukethwe

• Amaphuzu Obuhlungu Okuzenzakalelayo Embonini Yokubumba Umjovo Wokupakisha Okukhulu
• Izinzuzo Eziyinhloko Zamarobhothi E-Servo Angama-5-Axis Okwenza Ukubumba Okukhulu Kokufaka Umjovo
• Izimo Ezijwayelekile Zokusetshenziswa ze-5-Amarobhothi e-Axis ekubunjweni kokufakwa kwe-Injection okubanzi
• Amacala Okusebenza Kwangempela: Imiphumela Yokusetshenziswa Kwamarobhothi Angama-5-Axis Ekubunjweni Kokujova Okukhulu Kokupakisha
• Ukuqhathanisa Phakathi Kwamarobhothi Ane-5-Axis kanye Namarobhothi Ane-3-Axis Ezimweni Zokupakisha Ezinkulu
• Amapharamitha Okukhetha Okubalulekile Amarobhothi Ane-Axis Ezinhlotsheni Ezinkulu Zokubumba Umjovo Wokupakisha
• I-ZHIYI 5-Axis Irobhothi Sizixazululo kanye Namakhono Okulethwa
• imibuzo ejwayelekile ukubuzwa
• Isiphetho

1 Amaphuzu Obuhlungu Okuzenzakalelayo Embonini Yokubumba Umjovo Wokupakisha Okukhulu

1. Imikhiqizo emikhulu nesindayo iholela ekusebenzeni okuphansi kokukhetha ngesandla, izingozi zokuphepha eziphezulu, kanye nokuklwebheka noma ukuguquka kalula kwemikhiqizo.
2. Izingxenye ezinezindonga ezijiyile zidinga isikhathi eside sokupholisa kanye nokulawulwa okuqinile komjikelezo, okungenakuqhathaniswa ngokuzinza ngomsebenzi wezandla.
3. Izinqubo ezinjengokufaka ilebula ngaphakathi kwesikhunta, ukusika i-sprue kanye nokubeka inqwaba zidinga ukunyakaza okunezindlela eziningi, kuyilapho amarobhothi ane-axis ezintathu engenawo amazinga anele enkululeko.
4. Isidingo esikhulu sokushintsha umkhiqizo ngokushesha siphumela ezindleleni eziphezulu zokushintsha umugqa wokukhiqiza ngenxa yokuntuleka kokuguquguquka kwemishini.
5. Ukukhiqizwa kwe-workshop okuqhubekayo kwamahora angama-24 kuveza izidingo eziqinile mayelana nokuzinza kwemishini, izinga lokwehluleka kanye nezindleko zokulungisa.

Izinzuzo Ezimbili Eziyinhloko Zamarobhothi E-Servo Angama-5-Axis Okwenza Ukubumba Okukhulu Kokufaka Umjovo

• Ukunyakaza okuguquguqukayo okubanzi: Sekela ukulungiswa kokuma ngezimbazo eziqondile, ezivundlile, ezinde nezijikelezayo ezimbili, ezifanele ukuqoqwa nokubekwa kabusha kwezingxenye ezinkulu zokupakisha ezinezimbobo ezijulile, ezisikiwe ngaphansi kanye nezinomumo okhethekile.
• Umthwalo osindayo kanye nokushaya isikhathi eside: Umthwalo womshini owodwa usukela ku-15kg kuya ku-50kg, uyahambisana no-650T kuya ku-1800T omkhulu Umshini Wokubumba Umjovos, ukuhlangabezana nezidingo zama-pallet, imiphongolo yamakhemikhali, izitsha zokudla ezinkulu kanye neminye imikhiqizo.
• Ukubeka indawo ngokunemba okuphezulu: Ukunemba kokubekwa okuphindaphindiwe kufinyelela ku-±0.1mm, okuqinisekisa ukuhambisana kwezinqubo zokunemba njengokulebula nokushumeka ngaphakathi kwesakhiwo.
• Umjikelezo wesivinini esikhulu: Uhlelo lwe-servo lunempendulo esheshayo, lufinyeza isikhathi sokukhetha nokudlulisa ngo-30% kuya ku-50%, futhi lwandisa umkhiqizo wansuku zonke ngomshini ngamunye.
• Ukuhlanganiswa kwezinqubo eziningi: Umshini owodwa uqedela ukuqoqwa, ukusika i-sprue, ukuphenduphendula, ukuqoqa kanye nokupakisha amabhokisi, ukunciphisa abasebenzi kanye nemishini yokusiza.
• Izinzile futhi ithembekile: Iyakwazi ukusebenza amahora angama-24 ngokuqhubekayo ngesilinganiso esiphansi sokwehluleka, ifanele izimboni ezimnyama kanye nokukhiqizwa ngobuningi kwama-oda okuthumela kwamanye amazwe.
• Ukushintsha umkhiqizo ngokushesha: Isitoreji sepharamitha kanye nokusekelwa kokubiza ngokuchofoza okukodwa okuqeda ukushintshana kwemininingwane ehlukene yokupakisha zingakapheli imizuzu eyi-10.

Izimo Ezi-3 Ezijwayelekile Zokusetshenziswa Kwamarobhothi Ane-5-Axis Ekubunjweni Kokufaka Umjovo Obanzi

1. Ukubumba komjovo wesitsha esikhulu sokudla
   Ukuqoqa, ukusika i-sprue, ukuhlanganisa nokuhambisa amabhokisi okugcina ukudla okusha, amabhokisi okudla kwasemini, izinkomishi zetiye lobisi kanye namabhakede okudla ukuze kuthuthukiswe ukuhlanzeka kanye nokukhiqiza.
2. Ukulebula Okungaphakathi Kwesibunjwa (IML) kokupakisha okukhulu
   Ama-axis ajikelezayo amabili amarobhothi ane-axis ezi-5 agcina kahle ilebula, ahlanganisa amalebula nezingxenye zepulasitiki ngesikhathi sokubumba ngaphandle kokunyathelisa ngemuva, okuthuthukisa ukubukeka nokusebenza kahle.
3. Ukupakishwa kwezinto zezimboni
   Ukuqoqa nokufaka ama-pallet aqinile kuma-pallet epulasitiki, amabhokisi okuhambisa izinto, imiphongolo yamakhemikhali neminye imikhiqizo yokupakisha esindayo enamarobhothi anzima anama-axis ama-5 ukuze kuqedwe izingozi ezenziwe ngezandla.
4. Ukuzenzakalela kokupakisha okunodonga olujiyile
   Sekela ukubambezeleka kokupholisa, ukulungiswa kwendlela yokuma kanye nokubamba okulwa nokuguqulwa kwamabhakede amanzi amakhulu, amathangi kaphethiloli kanye nokupakishwa kwamakhemikhali nsuku zonke ukuze kuthuthukiswe amazinga okufaneleka.
5. Ukupakisha okukhulu kwe-Multi-cavity kanye ne-stack mold
   Ukukhetha okuvumelana ngezingalo ezimbili kanye nokubekwa okuhlukanisiwe ezimweni zesikhunta ezinama-cavity amaningi kanye ne-stack kukhulisa kakhulu umkhiqizo ngesikhathi ngasinye.
6. Uxhumano oluhlanganisiwe ngemuva kwenqubo
   Xhuma ngamabhande okuhambisa impahla, imishini yokuhlola ebonakalayo, amabhokisi okupakisha kanye nama-palletizer ukuze wakhe ikhambi eliphelele lokukhiqiza elihlanganisa ukubumba ngomjovo, ukuzenzakalela kanye nokupakisha.

Amacala Ama-4 Okusetshenziswa Kwangempela: Imiphumela Yokusetshenziswa Kwamarobhothi Ane-5-Axis Ekubunjweni Kokujova Okukhulu Kokupakisha

Icala 1: Umugqa Wokukhiqiza Ozenzakalelayo Ngokugcwele Weziqukathi Ezinkulu Zokupakisha Ukudla

• Imikhiqizo Esetshenziswayo: Amabhokisi okugcina ukudla okusha amakhulu kanye namabhokisi okudla kwasemini angasetshenziswa
• Ukucushwa Kwemishini: Irobhothi le-ZHIYI elinezingalo ezimbili ezinezigaba ezimbili + umshini wokubumba umjovo ongu-650T-850T
• Amaphuzu Obuhlungu: Imikhiqizo emikhulu kakhulu, ukuklwebha okulula, ukusebenza kahle kokukhetha ngesandla okuphansi, ukushintsha umkhiqizo okuyinkimbinkimbi kwesikhunta esinezimbobo eziningi
• Izixazululo:

1. Idrayivu ephelele ye-servo 5-axis enomugqa omude ohlanganisa izindawo ezinkulu zesikhunta
2. Izinto eziguquguqukayo ezenziwe ngokwezifiso zokulwa nokuklwebheka kanye nokulwa nokuguqulwa
3. Ukusika okuhlanganisiwe kwe-sprue, ukuhlanganisa kahle kanye nokudlulisa okuzenzakalelayo
4. Isitoreji sefomula eminingi yokushintsha umkhiqizo ngokushesha

• Imiphumela Yokusetshenziswa:
• Umthamo wokukhiqiza ukhuphuke ngo-45%
• Izindleko zabasebenzi zehliswe ngo-60%
• Izinga lokukhubazeka elilawulwa ngaphansi kuka-0.8%
• Ukusebenza okuzinzile kwamahora angama-24 ukusekela ama-oda okuthumela ngaphandle ngobuningi

Icala 2: Ukuzenzakalela Okunamandla Kwama-Pallet Epulasitiki Ezimboni

• Imikhiqizo Esetshenzisiwe: Ama-pallet e-logistics ajwayelekile angu-1200mm × 1000mm
• Ukucushwa Kwemishini: Irobhothi elinzima le-ZHIYI elinomshini wokubumba onama-axis ama-5 + umshini wokubumba injection we-1200T-1600T
• Amaphuzu Obuhlungu: Imikhiqizo esindayo ayikwazi ukuthwalwa ngesandla, izingozi zokuphepha eziphakeme kanye nemijikelezo yokukhiqiza engazinzile
• Izixazululo:

1. Isakhiwo esinzima esiqinisiwe ukuze kuhlangatshezwane nezidingo zokukhetha ama-pallet asindayo
2. Ukulungiswa kokuma kwe-axis ejikelezayo kabili ukuze kukhethwe futhi kubekwe kahle
3. Kuxhunywe nezinhlelo zokufaka ama-pallet ukuze kufezwe ukufakwa kwe-multi-layer okuzenzakalelayo

• Imiphumela Yokusetshenziswa:
• Ukufakwa esikhundleni okuphelele komsebenzi wezandla ukuze kuqedwe izingozi zokuphepha
• Isikhathi somjikelezo owodwa esizinzile nokuguquguquka komjikelezo okungaphansi komzuzwana owodwa
• Ukukhiqiza okuqhubekayo okungaphazanyiswa kwamahora angu-72 kuyasekelwa
• Izindleko zokukhiqiza sezizonke zincishiswe ngaphezu kwama-25%

Icala 3: Ukuzenzakalela kwe-IML kwama-Barrel Okupakisha Amakhulu angu-5L-20L

• Imikhiqizo Esetshenziswayo: 5L-20L imiphongolo yansuku zonke yamakhemikhali kanye nokupakisha ukudla
• Ukucushwa Kwemishini: irobhothi le-servo eliyi-axis engu-5 + uhlelo lokuphakela ilebula le-IML + umshini omkhulu wokubumba umjovo
• Amaphuzu Obuhlungu: Izidingo eziphezulu zokunemba kokubekwa kwelebula, ukususwa kwelebula okubangelwa ukulebula ngesandla, ukusebenza kahle okuphansi kanye nokukhiqiza
• Izixazululo:

1. Ukuma okunembe kakhulu kwe-5-axis ngokulungiswa kokuphambuka kokubona
2. Ukukhetha nokulebula okuhambisanayo ngaphandle kwesikhathi esengeziwe sokujikeleza
3. Ukusebenza okuzenzakalelayo ngokuphelele ngaphandle kokungenelela ngesandla

• Imiphumela Yokusetshenziswa:
• Ukunemba kokubeka ilebula kuze kufike ku-± 0.2mm
• Ukusebenza kahle kokukhiqiza kukhuphuke ngo-50%
• Isivuno sokubukeka sifinyelela ku-99.2%
• Ilungele ukuphakelwa okuzinzile kwesikhathi eside kwemikhiqizo yokupakisha ephezulu

Irobhothi Elinama-Axis Ama-5 5 VS Irobhothi Elinama-Axis Ama-3: Ukuqhathanisa Ukupakisha Okukhulu

Amapharamitha Okukhetha Okuyisihluthulelo Ayisi-6 Amarobhothi Ane-Axis Ezinhlotsheni Ezinkulu Zokubumba Umjovo Wokupakisha

1. Umthamo womshini wokubumba ngomjovo: 650T-1800T wokukhetha okuvamile, usayizi womkhiqizo ohambisanayo kanye nesisindo
2. Umthamo womthwalo: Khetha ngesici sokuphepha esiphindwe ka-1.3 kunesisindo somkhiqizo; ≥30kg yama-pallet asindayo
3. Ukushaya okusebenzayo: Ukushaya okuvundlile, okuqondile kanye nokungalo kuzomboza indawo yokubumba kanye nokuphepha
4. Ukucushwa kwe-axis: Ingalo eyodwa/ingalo ekabili, ingxenye eyodwa/ingxenye ekabili; ingalo ekabili ikhethwa kakhulu kuma-molds anezimbobo eziningi/ama-stack
5. Uhlelo lokulawula: Sekela isikhombikubona sezilimi eziningi, isitoreji sepharamitha, ukuxilongwa kwamaphutha kanye nokuxhumeka kwedatha
6. Imisebenzi ongayikhetha: Ukusika i-Sprue, ukuhlanganiswa kwe-IML, ukubeka okubonakalayo, ukuhlanganisa kanye nokuxhumeka kwe-conveyor
7. Izindinganiso zesitifiketi: ISO9001, CE kanye nezinye izitifiketi zomhlaba wonke ukuze kuhlangatshezwane nokuhambisana nokuthunyelwa kwamanye amazwe
8. Ngemva kokuthengisa nokulethwa: Usekelo lobuchwepheshe bomhlaba wonke, ukuhlinzekwa kwezingxenye ezisele okusheshayo kanye nesikhathi sokuhola esizinzile

Izixazululo zeRobhothi ze-ZHIYI 5-Axis kanye Namakhono Okulethwa

• Ulwazi olucebile ngamaphrojekthi aphumelele angaphezu kuka-500 emhlabeni jikelele
• Uchungechunge lwe-axis olu-5 luhambisana nemishini yokubumba umjovo engu-350T-1800T, umthwalo omkhulu ofika ku-50kg kuzo zonke izimo ezinkulu zokupakisha
• Uchungechunge oluphelele oluqinisekiswe yi-ISO9001 kanye ne-CE ukuze kuhlangatshezwane nezindinganiso zokuthengwa kwamazwe ngamazwe
• Ukwenza ngokwezifiso kuyatholakala ukuze kube nezinto eziguquguqukayo, ukuhlanganiswa kwe-IML, ukusika kwe-sprue, uxhumano lwemigqa yonke kanye nezinhlelo zezilimi eziningi
• Amandla okulethwa komhlaba wonke aqinile ngokuthunyelwa okusheshayo kwamamodeli ajwayelekile kanye nesikhathi sokuhola esingalawuleka semikhiqizo eyenziwe ngokwezifiso
• Isiqondiso sokukhetha ngaphambi kokuthengisa kanye nokusekelwa kobuchwepheshe kwangemva kokuthengisa ubusuku nemini kuqinisekisa ukusebenza okuzinzile komugqa wokukhiqiza

Imibuzo Ebuzwa Njalo Eyisishiyagalombili

1. Ingabe i-robot ene-axis emihlanu iyadingeka ukuze kufakwe i-injection molding enkulu?

   Impendulo: Amarobhothi ane-axis ezintathu asebenza ekupakisheni okuncane okulula; amarobhothi ane-axis ezinhlanu abonisa izinzuzo ezisobala ekusebenzeni kahle, ekukhiqizeni nasekuguquguqukeni kwezimo ezinkulu kakhulu, ezisindayo, ezinembile kakhulu nezinezinqubo eziningi, ngezindleko eziphansi zesikhathi eside eziphelele.
2. Ingabe amarobhothi angu-5-axis angakwazi ukusekela ukushintshwa komkhiqizo okusheshayo kwezidingo ezahlukene zokupakisha?

   Impendulo: Amafomula amaningi okukhiqiza angagcinwa futhi abizwe ngokuchofoza okukodwa; ukushintsha umkhiqizo kungaqedwa zingakapheli imizuzu eyi-10 ezimweni eziningi.
3. Ingabe izindleko zokulungisa amarobhothi ane-axis emihlanu ziphakeme?

   Impendulo: Njengoba isebenzisa izingxenye ze-servo ezivuthiwe, amarobhothi anezici zokulungisa ezilula, impilo yesevisi ende kanye nezinga eliphansi lokwehluleka, kanye nezindleko zokusebenza eziphansi zesikhathi eside kunomsebenzi wezandla kanye nemishini elula.
4. Ingabe ingaxhuma nemishini yokupakisha amabhokisi ngemuva kwenqubo kanye nemishini yokufaka amaphalethi?

   Impendulo: Izinqubo ezijwayelekile ze-I/O kanye nezokuxhumana ziyasekelwa ukuze kuxhunywe kahle ama-conveyor, imishini yokuhlola, ama-box packers kanye nama-palletizer ukuze kufezwe ukuzenzekela okugcwele.
5. Ungaqinisekisa kanjani isikhathi sokuthola kanye nensizakalo yangemva kokuthengisa?

   Impendulo: Ukulethwa okusheshayo kwamamodeli ajwayelekile; ukwesekwa kobuchwepheshe bomhlaba wonke kanye nohlelo lwezingxenye ezisele kuqinisekisa ukusebenza okuzinzile kwemishini.

Isiphetho